36-session programme at Subcon

Rolls Royce CTO Paul Stein will deliver the keynote presentation at Subcon (5-7 June, NEC), one of many highlights of this year’s programme that also features sessions on digitalisation, robotics, prosthetics, motorsport, smart materials and technology transfer.

The 2018 conference is a three-day, two-theatre, six-stream, 36-session programme that is free to attend for all Subcon visitors.
A key theme of the conference is cross-sector collaboration and technology transfer with Dr Caroline Hargrove, CTO of McLaren Applied Technologies, talking about how technological expertise in motorsport can be spun out into other sectors. Furthermore, BAE Systems’ Dr Henry White, will be showing delegates how technology from the defence sector can be applied to the world of sport.
For further information www.subconshow.co.uk/conference

Robots boost profitability

A specialist in multi-axis machining is leveraging the benefits of Universal Robots supplied by RARUK Automation to load and unload its machine tools.

A mix of seven UR5 and UR10 robots have helped Rousant Sherwood maximise the productivity of its workforce by automating repetitive tasks and bidding for contracts which would have otherwise been unprofitable. One of the UR10 robots is currently serving a Nakamura-Tome Super NTJX multi-tasking turn-mill centre. The robot loads square billets of aluminium into the machine, where they are turned into aerospace components as part of a 40-minute cycle. Machine and robot are running 24 hours a day, seven days a week.
“Just to be clear, we have not invested in robots to save on headcount, we’ve done it to win contracts,” says general manager Robin Salter. “We would never have been able to tender for jobs like this without automation. Using a robot makes us profitable on work where we wouldn’t normally be able to compete.”
For further information www.rarukautomation.co.uk

CAM software sells well at MACH

The recent MACH exhibition at the Birmingham NEC started in spectacular fashion for Open Mind Technologies with the CAM specialist selling three seats of HyperMill CAM software in the first two days, an additional four by the end of the show and another three in the week after the show.

Five of the seats were sold to subcontract manufacturers, including Iver-based Newmax Precision. The Buckinghamshire aerospace and defence manufacturer is taking delivery of its first five-axis machining centre in July, a Matsuura MX330.
For further information www.openmind-tech.com

Software cuts bending time by 50%

When one of the UK’s largest laser-profiling and fabrication subcontractors wanted to enhance its CADCAM capabilities for press-braking operations, the company turned to Amada UK. Duly acquiring Amada’s Production Designer CAD and VPSS 3i BEND software suites, the company has reduced its press braking cycle times by up to 50%.

Since its foundation in 2000, SSC Laser Cutting has grown to become a major UK force in precision laser profiling and fabrication, today operating across three manufacturing sites in Stafford, Derby and Bristol, with plans to expand in the northeast and northwest. Although using an array of Amada press brakes, including two HFE-130 M2 machines, a HFE-8025 model, and a HD-1703 long-stroke machine, until recently SSC had been restricted by the use of basic CADCAM software.
“To be honest, the software capability for our press brakes was a little old school,” admits SSC’s group production manager Julian Till. “It was slow and not enough information would reach the press brake operator, which in turn would lead to occasional incorrect developments.”
SSC reviewed the market for CADCAM software that would be able to streamline the press-braking process.
“We’ve had Amada press brakes for many years, and although we looked at other options, it was apparent that using Amada software was the way to go,” says Till. “The amount of time saved varies as no two projects are the same, however, with the use of Production Designer CAD and VPSS 3i BEND software, production time can be reduced by up to 50%. We simply bring in the parts, pop in the tool and away we go.”
SSC Laser Cutting now has three seats of Production Designer and VPSS 3i BEND, one for each production site.
For further information www.amada.co.uk

Why choose a steelworker?

The design of Morgan Rushworth hydraulic steelworkers is said to include many time-saving features which may not be apparent at first glance. As steelworkers have developed over time, a number of features have evolved to maximise the potential of these versatile machines.

These include optional flat-bar bending unit attachments. Many steelworkers see years of use for punching, shearing and cropping with the rectangular notch station barely being used. A more productive option for a number of users is to specify a new machine with an optional flat-bar bending attachment that can be mounted in place of the standard rectangular notch unit; these can also be retrofitted to many existing models.
Further developments of note include angle flange trim. Although many customers use the angle shearing station to crop angle iron to 45° to form a frame, not everyone is aware that for smaller sizes of angle, only one flange can be trimmed in the flat bar shear station. If one flange is sheared at 45°, utilising the notch provided in the flat-bar shear hold-down, then a frame can be manufactured with a ready-made weld prep on the outside of the angle.
Another feature worthy of mention is flat bar end bevelling. Using a different slot in the shear station hold-down, the ends of small flat bars can be offered up to the shear blades at an angle, allowing a partial shearing across the end of the bar, leaving a small bevel for a weld prep.
In addition, there are many different uses for a hydraulic steelworker, which can also be fitted with a multitude of special tools and attachments to suit special applications.
For further information www.morganrushworth.com