RAeS Team Gold winner

The team behind Rolls-Royce’s UltraFan has been awarded a Royal Aeronautical Society (RAeS) Team Gold Medal for its contribution to the advancement of aerospace engineering.

With its 3.556 m fan diameter, UltraFan is the world’s largest demonstrator aero engine, containing a suite of scalable new technologies that deliver greater fuel efficiency. By enabling lower emissions and advancing sustainable practices, UltraFan contributes significantly to the aerospace industry’s goal of achieving net-zero carbon emissions by 2050. The demonstrator was successfully tested using 100% sustainable aviation fuel (SAF).

More information www.rolls-royce.com

Casting accolade for Magna Cosma

A Telford-based automotive specialist, which has seen domestic and global sales rise significantly, has been named as the ‘Best of British Casting Company’ at the recent UK Cast Metals Industry Awards organised by the Cast Metals Federation (CMF). Magna Cosma Casting UK defied uncertainty in the sector to post one of the best years in its history, impressing judges with the way it has developed a high-pressure die casting digital twin.

The company’s approach has seen it boost the workforce by 40% – critical in supporting the production of large structural body and chassis castings. There were also major accolades for Kent’s Maybrey Precision Castings and the Black Country’s Newby Foundries (joint Component of the Year winners), with Goodwin Steel Castings claiming the Innovation title.

More information www.castmetalsfederation.com

Sellafield calls for applications

Applications are now open for the 2025 apprenticeship scheme at Sellafield Ltd. With both apprenticeships and degree schemes available covering a wide range of disciplines from mechanical engineering to nuclear operations, opportunities are offered in both Cumbria and Warrington.

Sellafield says the positions provide first-class training supported by on-the-job learning, ensuring apprentices are well-equipped for their future careers. All apprentices have the chance to pursue a qualification relevant to their chosen field by studying with selected high-level training providers across the country. The duration of each programme varies from 2 to 4 years. There is no upper age limit for applicants.

More information www.bit.ly/4faPkIr

Princess Royal visits Saunders Valves

Earlier this month, Her Royal Highness The Princess Royal visited Crane Company’s new facility at Saunders Valves – its specialist diaphragm valve manufacturer in Cwmbran. Operating in the town since 1939, Saunders is a pioneer in diaphragm valve technology.

Guided by Saunders’ operations director Dafydd Lewis, HRH The Princess Royal toured the new 9290 m² facility’s assembly lines. She also met long-standing members of the workforce, some with more than 40 years of experience who bring their expertise and dedication to this specialist work.

More information www.cranecpe.com 

Filtermist increases uptime at Tooling 2000

One of the biggest challenges for any machine shop is workshop air quality and the impact coolant mist has on staff wellbeing. To prevent coolant mist from impacting the air quality in the workplace, Tooling 2000 installed on-machine mist extraction systems from Filtermist.

In addition to COSHH-compliant clean air, the Birmingham-based automotive subcontract manufacturer is also benefitting in other less obvious ways, as senior business development manager at Tooling 2000, Iain Bubb, explains: “Filtermist systems firstly protects our workforce, which is of paramount importance. However, they also allow us to open our machine doors sooner, providing more machining uptime.”

If the doors of the machines are opened immediately after a cutting cycle without Filtermist system in place, oil mist enters the air. This results in a film on the machines, tools, floor and anything else in the vicinity, causing a health and safety concern.

“With Filtermist, we’re removing all airborne particulates from the machine tool atmosphere, which not only keeps the inside of the machine clean, but also also helps to remove the swarf as it does not stick to any tacky coolant residue on the machine bed.”

With the Filtermist FX5002 mist extraction systems fitted to its range of Hurco machining centres, Tooling 2000 finds maintenance of the technology easy to manage.

“We have a TPM [Total Productive Maintenance] system in place so, after a set number of production hours, we change and clean the Filtermist filters. Productivity is also very important to us as it cascades down to the bottom line. With the Filtermist technology we get more uptime from our machines, giving us better productivity and profitability.”

More information www.filtermist.co.uk