Heller UK celebrates 50th anniversary

Redditch-based Heller Machine Tools Ltd, a wholly owned daughter company of German
machine tool manufacturer Heller Maschinenfabrik GmbH, is celebrating its 50th
anniversary this year. Both the parent company and the UK and Ireland subsidiary build
four- and five-axis horizontal machining centres. The UK site is a global competence centre
for turnkey projects and innovative manufacturing solutions.

Heller began its UK operations in 1974. Seven years later, a bespoke factory was built in
Redditch, with the company relocating in 1997 to a nearby facility capable of assembling
more than 200 machines per year. This assembly capability has since been extended to over
300 machines. Today, more than 150 employees work at the facility, which has seen
investment of more than £2m in recent years.
More information www.heller.biz

Automated airframe drilling becomes reality

An automated drilling solution comprising a FANUC cobot (collaborative robot) is using pre-
qualified tools and process parameters to accelerate aircraft production in response to
booming order books and a record backlog within aerospace manufacturing. The ADUbot
has been developed in conjunction with two partners: aerospace automation specialist
Electroimpact; and Luebbering, a manufacturer of precision fastening and drilling solutions.
By automating the traditionally manual task of drilling thousands of holes in airframes,
ADUbot will help aircraft manufacturers to achieve high levels of rapid drilling autonomy,
releasing human operatives to perform more value-added tasks.

“The record number of orders for aircraft over the next decade means that manufacturers
and suppliers are having to streamline operations and cut cycle times, while at the same
time maintain the highest standards of quality and safety,” says Oliver Selby, head of sales
at FANUC UK.

In a bid to help aircraft manufacturers increase production rates without impacting on
quality, the FANUC/Electroimpact/Lueberring partnership identified drilling as a key
application that would benefit from automation.

“Traditionally, operators rely on a standard aerospace hand tool that uses a concentric
collet locking interface to metallic drill templates or drill jigs that are attached to the wing,”
says Robert Brownbill, senior mechanical engineer at Deeside-based Electroimpact. “These
produce tens of thousands of holes in aircraft every day, yet they are all operated by hand.”

The ADUbot sees a FANUC CRX-25iA cobot take over the manual aspects of this drilling
process. It supports quick programming for the task in hand and equally fast reprogramming
for the next job. Notably, the CRX-25iA is mobile, making it especially suitable for aircraft
assembly operations.
More information www.fanuc.eu

Immersive technology 

The next generation of engineering professionals are now training using the latest immersive technology following a £3m investment at Coventry University. The university’s College of Engineering Environment and Science has installed a Powerwall, which uses 3D immersive technology to help students better understand their mechanical designs and projects. It allows them to display and interact directly with a design on screen, zooming in to see it from all angles. This capability helps to expedite the development of prototypes and form a focal point for collaborative design sessions and discussions.

More information www.bit.ly/46PuSKw

AWI leads with £10k Guide Dogs donation

A kind-hearted Black Country manufacturer is helping visually impaired people with its biggest charity donation yet. Alloy Wire International (AWI), which supplies a range of 60 exotic alloys to over 6000 industrial customers globally, has given £10,000 to leading charity Guide Dogs. Part of its ‘Wired for Good’ campaign, the value of the gift has seen the company name its own guide dog puppy ‘Allie’, who is currently going through training prior to placement. She will be one of 200 current working guide dog partnerships across the Black Country, Shropshire and Staffordshire.

More information www.alloywire.com

Mec Com Fabrications reports record year

A precision fabricator and specialist in electromechanical assembly is on course for its best-ever 12 months to mark its 25th anniversary. Mec Com Fabrications, which employs 230 people across two manufacturing facilities in Staffordshire and Cluj-Napoca, Romania, is set to hit the £27m sales mark after winning a string of new orders. The company’s order book is nearly 20% up on the budget set in 2023, providing the perfect birthday present for the business which was formed in 1999 by a group of employees who reacted to GEC-Alstom wanting to outsource its sheet metal and mechanical parts manufacturing capabilities.

More information www.mec-com.co.uk