Ensuring press brake (and staff) safety

Press & Shear understands that press brakes are the workhorses of sheet metal fabrication. However, their immense power necessitates prioritising safety to protect team members and the user’s capital investment. Here are some key safety measures put forward by Press & Shear, a specialist in the supply of sheet metal and fabrication machines, to implement in press brake operations.

The first tip is to invest in high-quality light curtains or laser scanners to create a safety zone around the press brake’s pinch point. These systems will automatically stop the machine if an operator enters the zone unexpectedly.

Ensuring all press brake operators undergo comprehensive training is also recommended, covering safe operation, potential hazards and proper use of personal protective equipment (PPE). Press & Shear can provide targeted training programmes tailored to specific machinery and applications.

Another piece of advice is maintaining a clean and organised work area around the press brake to prevent slip, trip and fall hazards. This activity includes keeping tools and materials stored away when not in use.

It is also worth implementing a programme for regular inspections and preventive maintenance of press brake safety devices and hydraulic systems. The team of service technicians at Press & Shear is here to assist with this crucial aspect of safety.

Ergonomic practices are a further recommendation, which involves the use of mechanical lifting aids like hoists or cranes for handling heavy sheet metal. This will minimise the risk of strain and musculoskeletal injuries to operators.

Then of course there is PPE. Metalforming shops should enforce the use of appropriate eye protection, cut-resistant gloves and steel-toed safety shoes.

More information www.pressandshear.com

ETG serves up a treat with new press brakes

New to the Engineering Technology Group’s (ETG) Fabrication Division is the Durma AD-Servo range of press brakes, which the company says can increase productivity by up to 60% and reduce energy consumption by up to 72%, credit largely to variable-speed drives. In addition, the AD-Servo series incorporates stress-relieving technology for the precise and long-term operation and stability of the machines.

Designed to make less noise with control of position, pressure and load pressure, AD-Servo press brakes feature an open/closed hydraulic circuit and four-quadrant operation. Further features include a bell housing and coupling, power unit, valve block, prefill valve, cylinder, servo controller, Indra-Drive C Software and linear scales.

The AD-Servo series is available in 17 variants with a bending force from 100 to 600 T and a bending length from 2.55 m on the smallest machine to 6.05 m on the largest. A wealth of options provides ETG customers with a distance between columns from 2.2 to 5.1 m with a stroke from 265 to 365 mm. The AD-Servo line-up also gives customers a choice of table widths, axis dimensions, Y-axis rapid and working speeds, and much more.

With over 1000 machine installations across the UK in virtually all sectors at users ranging from small businesses to world-class OEMs, ETG is excited to service Durma customers, who the company says will benefit from the same high levels of service and technical support enjoyed by existing ETG customers.

More information www.engtechgroup.com

Key Renishaw appointment

Renishaw has appointed Kasim Hussain as its new group general counsel and company secretary. Hussain, who joined Renishaw in July 2024, will lead the group’s legal, compliance and company secretarial functions, including the regional legal and compliance teams. With substantial experience of working in a listed environment, Hussain will provide strategic direction to Renishaw’s board of directors and executive committee. He will also advise the company on all matters of risk and governance. Prior to joining Renishaw, Hussain was group divisional counsel at the FTSE 100 global engineering group, Spirax Group.

More information www.renishaw.com

Groundbreaking new facility

The MTC (Manufacturing Technology Centre) in Coventry is providing the UK with the capability to disassemble and assemble prototype battery modules and packs based on large-format, high-power/energy density cells. The Hazardous Operations Cell (HazOps) will fill a significant UK gap in enabling high-risk R&D activities. Featuring robotics, machine vision and laser systems, the cell will provide a flexible and remote manufacturing facility for research into hazardous manufacturing processes. Notably, the facility will enable research into highly-automated battery disassembly for the recovery of critical raw materials.

More information www.the-mtc.org

Co-ordinated approach to net zero skills

Two leading figures in ‘clean growth’ are calling for a more co-ordinated approach to net zero future skills if the UK is going to reach its target of 480,000 ‘green’ jobs by 2030. Coventry University’s Carl Perrin (associate pro-vice chancellor) and Deepak Farmah (director of the Centre for Advanced Low Carbon Propulsion Systems) have made the rallying call as part of new research that Coventry University is completing to understand the commercial and sector-specific barriers of training and reskilling workforces for the decarbonisation challenge. To gather views, a survey (link below) is now underway.

Take the survey at www.bit.ly/3TfP5Uu