Custom waterjet for luxury superyacht builder

A global specialist in yacht refit, restoration and custom build required a specialised waterjet cutting machine to bolster its UK production capabilities. Known for exacting quality standards, the company is renowned for ensuring every project is executed with the highest levels of craftsmanship and precision

After extensive market research and site visits to OEMs and end users, the customer chose Water Jet Sweden. With an array of over 100 machine configurations, each Water Jet Sweden machine is built to order. This ensures that the customer could be confident in receiving a machine tailored to its exact specifications.

The customer opted for the NCP40 model, a premium water-jet cutter which is suitable for both 2D and five-axis 3D cutting. Selecting the larger table option extended the working range to 4.2 m. This choice was driven by the redesigned NCP40 and NCP30 models, which now feature extended working ranges to accommodate the growing adoption of BevelJet60 and AlphaJet five-axis technology solutions. The extended range allows full 3 and 4 m working ranges, even at extreme cutting angles.

For the processing of thick plates, the customer opted for the 6000 bar cutting head. According to Water Jet Sweden, this technology package offers the fastest abrasive waterjet cutting in the industry, providing higher throughput while reducing the processing cost per unit length of cut. Despite the higher initial capital cost, this investment promised a short payback period, aligning with the customer’s need for efficient and cost-effective production.

The NCP40 machine will cut custom plates used in the overhaul and repair of yachts. These tasks range from cutting external structural pieces for the hull to creating decks and aesthetic finishing panels.

More information www.waterjetsweden.co.uk

Amada hosts event for customer apprentices

Amada recently held a hugely successful exhibition for the apprentices of its customers in a showcase dedicated to the education of future engineers. Believed to be the first event of its type in the sheet metal sector, the exhibition took place at the company’s UK Technical Centre in Kidderminster. Hosting the event were Amada’s own apprentices, engaging on an equal level with the apprentices of customers to help them learn about the latest advances in sheet metal component manufacturing.

The informative, educational exhibition proved a roaring success, with a total of 85 visiting apprentices in attendance. One company brought all 10 of its apprentices, three of which only started two days before the event. The structure of the exhibition provided visitors with the opportunity to attend technical presentations, watch eye-catching machine demonstrations and participate in a Q&A session – all in an apprentice-led environment.

Laser cutters, press brakes, punching machines, laser-punch combination machines, automation, software and machine monitoring featured heavily, highlighting the complete Amada solution. Apprentices also received a tour of the company’s UK Technical Centre.

“The idea behind this innovative exhibition was to introduce young engineers to our technology as part of an educational and entertaining event,” says Amada UK’s managing director Paul Mansfield. “We felt that using our own apprentices as hosts would help their visiting peers feel more comfortable and promote better engagement. In turn, the event provided our apprentices with experience in speaking to customers, building confidence and pride in the brand they represent.”

Fun was high on the agenda. Visitors were able to ‘have a go’ at making a model biplane from mild steel on a state-of-the-art Amada laser cutting machine. They could also take part in a Batak machine competition.

More information www.amada.eu

£900,000 machine investment at KMF

KMF has placed a significant £900,000 order for a Trumpf TruPunch 5000 large-format (S12) CNC punching machine to enhance its sheet metal fabrication capabilities. This pivotal investment will see the replacement of an existing punching machine during the upcoming Christmas shutdown period to minimise disruption.  

The technology behind the TruPunch 5000 means that KMF will have the ability to punch at up to 1600 hits per minute, and mark parts at 2800 hits per minute. Trumpf TruPunch 5000 machines also boast a number of additional features which meet KMF’s long-term requirements. These include active die technology, where a descending die enables scratch-free punching and forming processes. Also noteworthy is condition monitoring, a digital solution which identifies equipment anomalies using live machine data analysis to improve preventative maintenance and reduce downtime. 

The TruPunch 5000 will take its place at the company’s High Carr Business Park sheet metal fabrication facility in Newcastle-under-Lyme, Staffordshire. This advanced machinery is part of the next phase of KMF’s investment programme, which will strengthen the company’s reliability and service provision for the long term.  

Adam Ellis (pictured), head of business development at KMF, says: “Our investment in the Trumpf TruPunch 5000 marks a new chapter at KMF. As we move forward, we’re committed to implementing business objectives that will increase performance, automate processes and complement digitisation”. 

More information www.kmf.co.uk

Skills partnership 

Engineering apprenticeship training provider MTC Training has signed a partnership agreement with Next Gen Makers in a move that will help engineering firms to future-proof skills. MTC Training – with training centres in Coventry, Liverpool and Culham’s OAS – has now become an ‘Educational Partner’ of Next Gen Makers. Its mission is to create the next generation of engineering talent while upskilling and reskilling existing workforces, ensuring UK manufacturing businesses have the skilled employees they need to continue making the country’s manufacturing industry globally competitive.

More information www.nextgenmakers.co.uk

ASG TGM expansion doubles footprint

ASG TGM (Techni-Grind Machining) has undertaken a major expansion of its operations in Preston, doubling its footprint by acquiring an additional 1022 m² adjacent to its existing facility. This strategic move, led by the ASG Group and supported on site by managing director Sarah Stephens, positions the company for future growth as it capitalises on new contracts and investment in advanced manufacturing technology. The additional space has already seen new machinery investment, including the arrival of a £500,000 Mazak travelling column five-axis machining centre.

More information www.asg-group.co/tgm