£0.5m Investment Drives Expansion

Hartlepool-based ExMesh Engineering is set for significant expansion this year following
investment totalling around £500,000. A specialist in metal fabrication, ExMesh Engineering
will also embark on a recruitment drive later in 2025 as it introduces a range of new services
to meet growing  customer demand. 
Investments include a new laser cutter that can process carbon steel, mild steel, stainless
steel and aluminium, while a new press brake allows ExMesh to handle intricate metal
bending and folding tasks. The company also has a cobot welding system to help support
the company’s clients, which come from sectors such as construction, architecture,
industrial and retail.
More information www.exmeshengineering.com

3D Printing Robot Centre Opens

A 3D printing robot demonstration centre has been opened by Rapid Fusion as the company
aims to build on a 25% increase in revenues. The technology specialist has completed a
£750,000 investment drive that has seen it develop two new additive manufacturing
platforms and build a dedicated facility in Exeter to showcase its solutions.
The 465 m² unit on Skypark will house the firm’s Apollo cell and its latest ZEUS creation,
which combines a 3D printing robot with CNC milling capability – providing customers with a
turnkey solution for larger moulds. In 2024, Rapid Fusion surpassed revenue of £1.7m on its
additive manufacturing platforms, which the firm says was way above expectations.
More information www.rapidfusion.co.uk

Double acquisition for Helix Tool Company

Helix Tool Company, which was recently backed by NVM, has completed a double
acquisition as it seeks to consolidate the industrial cutting tool distribution market. In
undisclosed transactions, the Leeds-based business has acquired Floyd Automatic Tooling
and Nsert. These purchases are complementary and have been completed in line with
Helix’s organic and M&A led strategy. Following these transactions, Helix remains acquisitive
with adequate funding available to enable further consolidation across the market focussing
on technical-led tooling distributors in the UK.
More information www.helixtools.co.uk

Entry-level robot automates machine tending

Dutch firm Halter CNC Automation has introduced an entry-level machine tending cell for
loading and unloading. Availability in Great Britain is through sole agent 1st Machine Tool
Accessories.
Comprising a six-axis industrial robot, the Basic Pro offers a price-competitive automation
solution. With the manufacturer’s user-friendly touchscreen SmartControl, the changeover
time to start a new production process is only a few minutes. Furthermore, the operator
needs no prior experience of robot programming, which takes place while machining of the
previous parts is in progress.
The plug-and-play Halter Basic Pro can be supplied with new machines or retrofitted to
existing plant regardless of machine age and control type. Use of a floor-level, 270° laser
scanner provides a safety zone. The robot slows if the operator approaches and stops
immediately upon breaching the light curtain.
An adjustable air pressure supply is provided for the double gripper, which can have either
two or three fingers for holding raw material and finish-machined workpieces internally or
externally. It is possible to handle workpieces from 10 to 135 mm diameter or square up to
a maximum weight of 12 kg, including the gripper head. The grid plate holding the raw
material and finished parts is adjustable in height to suit the installation and can hold up to
188 workpieces if the locations are sized up to 20 mm, the number dropping to 14 parts as
the size reaches 135 mm.
Halter has more than 1000 installations worldwide feeding CNC lathes, machining centres,
deep-hole drilling machines, grinders and other machine tools, as well as CMMs. Nearly 95%
of customers across 25 countries, including two dozen or so in the UK, report a return on
investment within 5 to 18 months.
More information www.1mta.com

Green energy powers XYZ lathe purchase

Fletcher Moorland, a Stoke-based company that repairs and refurbishes motors, pumps,
gearboxes and fans, has purchased an XYZ RLX 780 flat-bed CNC lathe with ProtoTRAK RLX
control as part of efforts to expand services for its growing customer base.
Says third-generation managing director Matt Fletcher: “We traditionally worked on sub 1
MW motors but, with advances in wind turbines, we’re now seeing repairs required on
equipment up to 2.5 MW. These machines, which weigh around 10 tons, have bigger rotors
and end shields, and we didn’t have a machine to process these larger parts.”
The process of acquiring a large-capacity lathe involved researching the market, which
culminated in two visits to XYZ’s Midlands Technical Centre in Nuneaton.

Electrical-mechanical workshop Manager Matt Sparkes says: “Demonstrations from XYZ’s
area sales manager gave us the confidence that the RLX 780 was the right fit in terms of
machine size and capacity. After seeing the ProtoTRAK RLX control, used both manually and
in CNC modes, we knew it was the best solution for our workshop.”
With shafts and rotors increasing in size, Fletcher Moorland is already benefiting from the
purchase of the XYZ RLX 780.
“Its 160 mm diameter spindle bore is advantageous, especially when we recently machined
a batch of conveyor rollers,” explains Sparkes. “The additional fixed steady we purchased is
also proving its worth.”
In a closing remark, Sparkes says: “We really feel that the ProtoTRAK control is the way
forward. Its ease of use and flexibility aligns with our processes, and we see it enabling us to
produce one-offs quickly and efficiently using the conversational format that the control
provides.”
More information www.xyzmachinetools.com