Work holding makes UK debut

From Stand G205, 1st Machine Tool Accessories will show for the first time in the UK the Kitagawa Swift Klamp, a rigid work-holding product that uses the proven HSK tool interface to provide a secure, low-interference, quick-change clamping arrangement which resists bending forces generated during metal cutting.

Developed for five-axis machining applications but equally suited to use on three- and four-axis machines, the system consists of three parts – the clamping head, work holder and workpiece. The head is supplied either as a manually or automatically operated HSK clamp, while the work holder comprises an HSK interface at the base and multiple options at the top for holding the workpiece, including flange clamps and side clamps.
For further information www.1mta.com

Automation in the spotlight

XYZ Machine Tools (Stand J210) will shine the spotlight on automation, five-axis machining and the latest ProtoTRAK control system developments.

The company’s robot-based automation cell, Robo-Tend, will take centre stage. This modular and mobile robot automation system is designed for use with XYZ vertical machining and turning centres fitted with Siemens controls. At Southern Manufacturing, the system will be demonstrated attached to an XYZ 750 LR vertical machining centre.
Robo-Tend has been designed to bring automation within the reach of traditional subcontract engineering businesses, offering potential payback in just a few months. Also at the show, for those seeking full, simultaneous five-axis machining, the XYZ UMC-5X with front loading 600 mm diameter trunnion rotary table will be demonstrated.
For further information www.xyzmachinetools.com

Large XYZ lathe features ProtoTRAK

The turning range from XYZ Machine Tools has been extended with the addition of the ProTURN RLX 780, a 3 m gap-bed lathe with a swing of 780 mm that has been engineered to use the latest ProtoTRAK control.

Previously, XYZ Machine Tools’ XL series of lathes had been restricted to the Siemens 828D ShopTurn control system, but with developments in drive technology, the first of these large-capacity lathes can now be married with the ProtoTRAK control, opening up opportunities for existing ProtoTRAK users who previously may have resisted the move to Siemens.
Nigel Atherton, managing director of XYZ Machine Tools, says: The ProTURN RLX 780 is the first of our large-capacity lathes to be given the option of the ProtoTRAK control, but it won’t be the last. With the development of the Delta drives and motors they are now fully compatible with the ProtoTRAK control, meaning we can scale up the range of machines available, which will be a very attractive proposition for existing ProtoTRAK users. With the option of an eight-station turret, along with the ProtoTRAK control, the RLX 780 is now a cost-effective competitor for any large capacity turning centre.”
XYZ’s ProTURN RLX 780 shares all the attributes of its sister machine, the XL 780, with a between-centre distance of 3 m, 160 mm diameter spindle bore and a 32 kW spindle coupled to a gearbox providing two speed ranges between 20 and 1300 rpm. A 500 mm diameter three-jaw chuck and four-station automatic indexing turret are also standard equipment.
Most notable among the changes is, of course, the ProtoTRAK control, with its 15.6” touchscreen control enhancing ease-of-use and programming.
For further information www.xyzmachinetools.com

Plastics machinist doubles turnover

Producing batches from 30 to 20,000, Hertfordshire-based Plastic Turned Parts (PTP) has invested more than £750,000 in four years to the end of 2019 in six new CNC turning centres, helping it double turnover. Five of the machines were delivered by Citizen Machinery, four Cincom sliding-head lathes and, most recently, a Miyano fixed-head model, bringing the total number of lathes on-site from this supplier to nine.

All except two of the Citizen lathes are fitted with the company’s default option bar magazines from Italian manufacturer Iemca, represented in the UK by 1st Machine Tool Accessories.
Managing director and owner Jonathan Newis says: “We particularly like the Elite model fitted to our smallest capacity, 12 mm sliding-head lathe, which has a big-bore kit to take 16 mm diameter bar. The magazine can be swapped over in a matter of seconds from gravity bar feed to walking-beam operation for advancing smaller stock below 6 mm diameter.”
Newis also singles out for praise an Iemca Boss 338-HD Superfast feeding a 20 mm capacity slider. Turning flexible plastic bar is an esoteric art, one of the problems being that, unlike metal bars, thinner stock sags under its own weight both within the magazine and in the space between it and the lathe. Through 1st MTA, the Italian manufacturer modified the barfeed to include solid panels, rather than standard cross struts, for supporting the plastic bars along the length of the magazine. Also produced were bespoke clamping blocks to ensure that small diameter bar remains horizontal in the gap between where it leaves the barfeed and enters the turning centre.
For further information www.1mta.com

Automated welding at CSBC

Pemamek has delivered two PEMA automated welding lines, designed for foundation pin pile production, to CSBC Corp in Taiwan.

The investment is a part of CSBC’s business development initiative to become an offshore wind energy turnkey provider and expand its operations in national offshore wind energy markets. The automated solutions will enable CSBC to significantly increase its competitiveness, and boost manufacturing capacity and quality.
CSBC’s new lines are designed to manufacture pin piles for offshore jacket foundations, and have the capacity of processing pin piles up to 350 tons and 90 m. Included are three longitudinal seam welding stations, two assembly stations capable of welding internal circular seams, two welding platforms that operate simultaneously with two welding heads, integrated heavy-duty roller beds with polyurethane rollers, and a PEMA WeldControl 500 control system with laser-tracking.
For further information https://pemamek.com/