New machine acquisition model

Machine tool manufacturer DMG Mori has extended its end-to-end digital solutions by introducing a new way for existing and prospective users to acquire its machine tools, apps, other software and value-added services. The new PAYZR business model, powered by Industry 4.0 platform ADAMOS, offers a digital point of sale at dmgmoristore.com from where customers can configure and order equipment-as-a-service and software-as-a-service.
PAYZR (pay with zero risk) is a hybrid system based on pay-per-use rather than ownership. It allows manufacturers to acquire a new machine tool by paying a monthly subscription plus a fee per spindle hour used. The cost of both depends on the machine selected, its specification and the duration of the contract. Included is a package that comprises supply, commissioning, training, service and maintenance, as well as insurance covering a machine crash and loss of earnings while the machine is out of action.

For further information
www.dmgmoristore.com

Cutting the cost to Industry 4.0

The cost of entry into productivity-boosting Industry 4.0 technology is now under £200 following the introduction of a secure cloud-based smart app by tech start-up FourJaw Manufacturing Analytics. Following the launch of the app – and easy to install MachineLink sensors – manufacturers can access Industry 4.0 levels of data analytics that are able to unlock five-fold increases in shop-floor productivity. Early adopters include Chesterfield-based CBE+, Sheffield-based Edward Turner & Son, and Kent-based Cajero.

FourJaw co-founder and CEO Chris Iveson says: “We designed the app and hardware to be simple to install and even easier to use. Installation takes less than four minutes. This gives operators and managers immediate visibility of business-critical data on a tablet, smartphone or laptop. The beauty of the system is that it can be deployed on any machine, of any model or age.”

For further information www.fourjaw.com

£1m opportunity for Deritend

A fabrication and mechanical engineering specialist is setting its sights on rapid expansion after securing a string of new contracts, including a £1m framework extension for Northumbrian Water. Deritend Group, which employs 14 people at its purpose-built workshop in Middlesbrough, has secured a deal that involves the design, fabrication, coating and site installation of load-bearing platforms and other structural fabrications.

The company is now looking to bounce back from the challenges of Covid-19 lockdowns by maximising recent investment from GE Renewables and the announcement of a Teesside Freeport, not to mention transferring its technical manufacturing expertise into new opportunities in nuclear, oil and gas, chemicals, and renewables. This strategy will involve investment in training and workshop equipment to allow the business to compete in highly compliant sectors, as well as the recruitment of a new lead administrator and two new apprentices.

For further information www.deritend.co.uk

Centreless grinder uses NSK roller guides

The new Tschudin Cube 350 centreless grinding machine is using NSK’s RA series of low-friction, high-rigidity roller guides, which are helping to generate excellent levels of surface finish on machined workpieces.

Tschudin’s Cube 350 operates using the centreless cylindrical grinding method, where the drive design has a major impact on performance. Deploying linear drives in three axes (X-axis/control wheel adjustment, U-axis/grinding wheel adjustment and W-axis/workpiece adjustment) lays the foundation for obtaining both high productivity and flexibility. All drives must operate with micron-level accuracy. In the case of linear drives, this ethos also applies to the guide elements.

As a result, Tschudin has been using linear guides from NSK’s RA series in its centreless cylindrical grinding machines for many years. Thanks to their proven reliability, these high-performance products are now also demonstrating their worth in the Cube 350.

RA series roller guides offer high maximum load capacity and rigidity, thus delivering the traverse and repeat accuracy necessary in machine tools such as the Cube 350. Moreover, these capabilities are particularly desirable in applications that require superior surface finish.

The RA guideways run with high precision and low vibration, while at the same time meeting tough rigidity requirements. Rigidity is always a key factor in centreless grinding, where pressure and counter-pressure constantly exert on the workpiece, the grinding wheel and the regulating/control wheel. The RA guideways absorb these permanent forces to deliver traverse and repeat accuracy, as well as a prolonged service life.

For further information
www.nskeurope.com

EIA joins MTA family

The Engineering Industries Association (EIA) is joining the MTA (Manufacturing Technologies Association), where it will sit as an independent identity under the MTA umbrella brand. MTA CEO James Selka says: “On-boarding into the MTA family will help ensure the EIA’s long-term sustainability and, by bringing key elements of the engineering and manufacturing community closer together, ensure member businesses receive enhanced support and enjoy a stronger, more influential voice into government.”

Karen Finegold, who now heads up the EIA, adds: “I believe EIA members will experience a huge benefit with this development. The services offered by the EIA will be enhanced by joining an allied association; the close links with the MTA have made this a natural progression.”

For further information www.mta.org.uk