Mitutoyo CMM ticks all boxes for AML

Advanced Manufacturing (Sheffield) Limited (AML) manufactures high-quality precision parts including complex gas turbine components such as blades, shafts, discs, blisks and bearings. Given the nature of the industries it serves, AML’s customers require work that complies with the most stringent quality standards. For this reason, the company recently purchased a second Crysta-Apex V122010 CMM from Mitutoyo UK.

Mark Hands, AML operations director, says: “The Mitutoyo CMM ticks important boxes such as speed of use, accuracy and aftersales support.”

Mitutoyo’s recently launched Crysta-Apex V1200, 1600 and 2000 series CMMs were developed for supporting the quality evaluation of volumetric parts, offering users up to 12.8 m³ of measuring volume. The robust and flexible range is able to accept touch-trigger probes, scanning probes, and both laser and scanning probes.

Crysta-Apex CMMs make use of a proven, lightweight bridge-type construction with high rigidity air-bearings on every axis, helping to deliver accuracy alongside both high speed and high acceleration rates. ABS linear scales provide high environmental resistance and save time at start-up as, unlike some other CMMs, homing is not necessary.

The Crysta-Apex V122010 variant, as purchased by AML, provides XYZ capacity of 1200 x 2000 x 1000 mm. Therefore, in addition to handling large individual components, users are able to load large batches of smaller parts on to the machine’s bed and perform fully automated mass inspection routines.

“As previously, the staff of Mitutoyo UK carried out a very efficient CMM installation,” says Hands. “In fact, the team not only installed the new CMM, but also relocated other inspection machines at the same time. The limited the amount of downtime and disruption within our facility ensured that we maintained our operational performance to our customer base.”

More information www.mitutoyo.co.uk

£3.5m Investment Drive Pays Off At Europlaz

A fast-growing contract manufacturing specialist for the healthcare sector has completed a
three-year, £3.5m investment drive as it targets new opportunities. Europlaz, which is
currently witnessing 20% year-on-year growth, has recently spent £750,000 on the
installation of three additional all-electric injection moulding machines to cope with an
increase in orders. Notably, this equipment complements a new CMM.

Boosted by an increase in capacity at its Southminster, Essex facility, the company is focused
on both UK and international medical device manufacturers and engineering design houses
seeking a strategic partner that can take projects from proof of concept to large-scale
commercial manufacturing.
“There’s been a massive surge in demand for our services, which support the development
and commercialisation of devices used in diagnostics, drug delivery, biotech and pharma,”
explains Katy O’Keeffe, marketing and strategy director. “We know there’s a massive
opportunity and have responded by continuing to invest. It takes our total spend to £3.5m
over the past three years and we’ve got more technology on order. This is the perfect time
to press the ‘growth’ button.”
Europlaz, which is ISO13485-certified, operates from a state-of-the-art production facility.
From here, the family-run business offers injection moulding, assembly, product validation
and access to modern cleanrooms, all certified to ISO Class 7 for the manufacture of Class I,
Class II and Class III medical devices.
“Sales have increased by 20% to £12.5m for this financial year and we’ve got contracts in
place to achieve over £14m in 2025,” says Rory O’Keeffe, commercial director at Europlaz.
“Investment has flowed into the latest equipment, which we’ve matched with a major
recruitment drive – taking on 25 new workers. A good proportion of these now form part of
our industry-leading technical team.”
More information www.europlaz.co.uk

King’s Award for AM specialist RYSE 3D

Additive manufacturing specialist RYSE 3D has celebrated its best-ever year in style by securing a King’s Award for Innovation. The company has seen sales increase by 58% over the past 12 months, while its ability to deliver 3D-printed production parts quickly has seen RYSE 3D race towards a near £5m turnover. The Shipston-on-Stour-based business has also created 10 new jobs, added new export markets and launched LANDR 500, a large-format FDM printer designed and built in the UK. Tim Cox, Lord Lieutenant of Warwickshire, was welcomed to its factory as part of the King’s Award celebrations.

More information www.ryse3d.com

Lantek helps Kanyana provide top service

Kanyana Engineering has followed a policy of providing unique sheet metal services at its Greenfields, Western Australia manufacturing facility since its formation in 1997. As part of its pursuit of excellence, managing director Graham Dawe understood that software and the integration of the company’s systems was crucial to his plan.

“I had experience from a previous computer business and wanted a fully integrated CADCAM and ERP system,” he explains. “With Lantek, this was all possible and we went for the full suite of Lantek Expert, Flex 3D and Integra straight away. We can take DXF files and 3D models directly from the customer and use the system to nest parts, program the lasers, and calculate a consistent and accurate price for the job.”

Stock material is stored within the system as are remnants from previous jobs so the company knows what is available, what has been earmarked for a job and what needs to be ordered. Via its tracking number, Kanyan can trace material down to the individual sheet used, producing material certificates for the customer.

“We can even switch materials, should the sheet we’ve allocated be under five tons of material, picking another of the same specification from the top of the pile and substituting its tracking number to maintain traceability.”

Once a quotation becomes an order, all the details and history of the job are released to the workshop ready for manufacture. Lantek’s MES software keeps control of where parts are in the shop, the time taken for each operation, and any lost or damaged parts which require remanufacturing. Live information is collected via workshop PCs and iPads on the laser machines, the press brakes and in the six fabrication bays. More information www.lantek.com

New lease of life for large milling machines

The retrofit of Heidenhain TNC 320 controls and drives to three large Elgamill travelling-column bed mills at the Swansea factory of subcontractor Afon Engineering have improved their reliability and performance. It has been an object lesson in how mechanically sound machine tools built in the late 1980s can be given a new lease of life for a fraction of the cost of investing in new equipment.

Engineering director Andrew Beaujean says: “The project has given us more confidence to take on a much broader variety of contracts and is bringing in new business as a result, such as evaporator tube plate machining.”

The refurbished machines at Afon have beds measuring 12, 10 and 8 m respectively in the X axis. The mid-size model, when it was installed in 2009 with an earlier Heidenhain TNC 355 control, was the first CNC machine on site. The other two Elgamills, which arrived five and 11 years later, were fitted with a TNC 155 CNC system. Two smaller, as-yet unmodernised machines from the same manufacturer are also on the shop floor.

The upgrade to the new controls has considerably reduced programming times by up to 50%, making more jobs economical to undertake. A benefit of having identical TNC 320s on three Elgamills is that, from the operator’s perspective, all keys, buttons and switches are in the same place, so swapping between machines is seamless. Moreover, the overall cost of the refurbishments was within budget at approximately £350,000 for all three machines, an order of magnitude less than purchasing three new machining centres of similar capacities.More information www.heidenhain.co.uk