Plans submitted for new forge building

Sheffield Forgemasters has lodged plans for the construction of a building to house its new large forging press. The company has submitted a full planning application to Sheffield City Council for development at its site on Brightside Lane, where it wants to construct a new 144,000 sq ft structure on the site of its existing forge building, alongside the new forge. The new building, which forms part of a significant investment programme, would accommodate a new 13,000 tonne forging press capable of pressing larger ingots. A target date of 2025 has been set for the new forge press to be in operation.
For further information www.sheffieldforgemasters.com

Take-off at CCR Forming

A Black Country manufacturer is on course for its best-ever year after winning a string of new aerospace contracts. CCR Forming, a precision cold roll formed metal rings producer, has sealed deals to supply high-quality engine components to several global primes and tier one manufacturers, boosting its sales towards an anticipated £1m by the end of 2022. The wins mark the start of a concerted strategy from the Tipton-based company to target opportunities in the sector. To support its growth, CCR Forming is just about to press the button on a £100,000 investment in an in-house welding shop.
For further information www.ccr-forming.com

Driven to succeed, with help from Ceratizit

In under seven years, Driven Engineering has grown from a one-man operation with just a second-hand three-axis machining centre into a thriving subcontract manufacturing business on the back of founder Ray Harris’s commitment to invest in the company’s future.

The type of components machined by Driven Engineering lend themselves to vices, rather than fixtures, which is where Ceratizit UK & Ireland plays its part. In addition to providing cutting tools, Ceratizit has also been instrumental in kitting out the pallets with its latest ZSG4 vice system. The ZSG 4 vice has several benefits, but key to Driven Engineering is the ability to grip billets on just 3 mm of material.

“Using such a small amount of material for gripping allows us to program the part using the bottom of the billet as the datum, while we also get great access to five sides of the part,” says Harris. “In addition, the vices deliver consistent grip and accuracy, making them ideal for unmanned machining.”

In total Ceratizit has supplied Driven Engineering with 75 ZSG 4 centric vices, in a combination of 125 and 80 mm widths. Each vice is capable of applying up to 35 kN of gripping force, which allows the minimum grip depth of 3 mm. A further advantage is the lack of any requirement for billet preparation prior to gripping, which Ceratizit says is unlike other systems on the market. Their suitability for pallet-based machining is enhanced by their compatibility with PNG, MNG and Lang zero-point clamping systems.

Further support is provided by the Ceratizit tool-vending system that Driven Engineering has installed, which helps to maintain production with 24-7 tooling availability.
For further information www.ceratizit.com

Automation ups lathe productivity by 25%

German subcontractor Euler Feinmechanik, based in Schöffengrund near Frankfurt, has invested in three robotic machine-tending systems from Halter to automate the loading and unloading of DMG Mori lathes. The Halter range of LoadAssistant robotic machine-tending equipment is available in the UK from 1st Machine Tool Accessories.

Established more than 60 years ago and with around 75 employees, Euler Feinmechanik machines complex turned and milled parts such as optical bearing mounts, components for camera lenses, rifle scopes for hunting and the military, medical and aerospace parts, and housings and stators for vacuum pumps. Materials machined are mainly aluminium, brass, stainless steel and various plastics, such as PEEK, acetal and PTFE.

Managing director Leonard Euler says: “Automation and robotisation are important aspects of our continuous improvement. We’re constantly thinking about whether we can optimise individual processes so that they interface even more smoothly.”

In 2016, Euler Feinmechanik bought a new CTX beta 800 4A CNC turn-mill centre from DMG Mori for the production of particularly complex components for vacuum equipment. Euler considered several brands of machine-tending equipment, as he was keen to find the best solution and make a future-proof choice on which the subcontractor could standardise.

“Halter is a specialist in this field and not only had a good automation solution, but also great references and a working demonstration that showed exactly what we wanted,” says Euler. “In the end, we opted for one of its Universal Premium 20 cells.”

A year after purchasing the first DMG Mori turning centre and retrofitting it with automated loading and unloading, Euler Feinmechanik bought two more lathes from the same source.
The two new machines were immediately equipped with Industry 4.0-compliant Halter loading robots identical to the first. Production on all three twin-spindle lathes can continue unattended for an average of half a shift, which maximises productivity and reduces labour costs.
For further information www.1mta.com

Duggan build success with Prima Power

US-based Duggan Manufacturing was formed by friends Rodney Westich and Tony Pinho in Almont, Michigan 22 years ago. The company owes its success to hard work, smart investments and great customer service, with Prima Power at its side. Today the company has 90 employees working in a main facility of 72,000 sq ft and a satellite building of 28,000 sq ft.

“We devised a plan to get business rolling, and from that point on, it’s been a steady reinvestment plan for the latest machine technology,” explains Westich. “We put as much money back in the company as possible.”

A large part of that investment plan has been dedicated to Prima Power 3D fibre lasers.

“When we began our search for lasers, Prima Power was one of several options,” says Westich. “The company was very helpful and open. They arranged for us to visit other customers who were doing laser-tube cutting and knew we were looking at something special. Their lasers are versatile and robust, with high uptime – but if there is a problem, Prima Power’s service department responds quickly and with excellent telephone support.”

Duggan purchased a 2 kW Prima Power Rapido fibre laser in 2010 and another in 2011. The company purchased a Prima Power 4 kW Laser Next in 2016.

“We’re not a huge company, but our three Prima Power lasers allow us to punch above our weight, meaning we have much more influence than we anticipated because they give us the same attention that you would expect for a large customer with multiple machines,” states Westich. “This type of key investment definitely helped us to grow.”
For further information www.primapower.com