WFL M80 Boosts Valve Part Machining

Thanks to its investment in a WLF M80 MillTurn multi-tasking machine with 3 m bed, HORA Holter Regelarmaturen says it is setting new standards in the machining of valve parts weighing up to six tonnes. WFL was chosen following an intensive selection process. Several machine manufacturers were in the running, but WFL’s service and availability proved the crucial factors.

HORA is a medium-sized family company employing around 300 people in Schloß Holte-Stukenbrock, North Rhine-Westphalia, where it focuses oncore business areas such aspower generation, gas applications, and process and building technology.Annual turnover is around €50m.

“We wanted to deliver our vision of full digital networking by implementing and digitally connecting what we currently regard as the best machine for our requirements,” says board member Eduard Schmidt. “We needed a supplierthat could support us technologically and serve as a partner in setting a new standard in the digital process. From our perspective, WFL was absolutely the right decision.”

There were several considerations that tipped the balance in favour of the M80 MillTurn, including the turning-boring-milling unit itself, which is the heart of the machine. That WFL manufactures the unit entirely in-house was a decisive factor.

“Machining at this scale is not new for us, but the cutting capacity is truly impressive,” says Michael Beiwinkel, head of production and building technology at HORA.“The cutting capacity was outstanding even during final acceptance of the machine, as the 160 indexable insert drill effortlessly cut heat-resistant stainless steel [1.7335] with two tonnes of feed force and no vibration on the machine cover. In such moments, I like to grab the door but there were no vibrations to be felt.”

More information www.wfl.at/en

Robot Tending Compatibility For Quality Tasks

Flexxbotics is offering robotic machine tending for quality inspection connectivity with the
complete range of 3D scanning and inspection products from LMI Technologies. Now,
companies can enable robot-driven manufacturing with Flexxbotics using LMI Technologies
to achieve closed-loop quality and Six Sigma consistency in unattended operations.
 
Flexxbotics’ FlexxCORE technology enables robots to connect and communicate with
equipment from LMI Technologies. With Flexxbotics, robots receive direct feedback based
on automated inspection results, enabling real-time adjustments to CNC machine programs
for autonomous process control. For inspection tasks, Flexxbotics orchestrates fleets of
production robots to achieve continuous operations, driving defect reductions while
improving throughput and increasing profit per part. 
 
Flexxbotics compatibility includes the full line of LMI Technologies’ Gocator sensors – such as
3D point profilers, 3D line profilers, 3D snapshot sensors and 3D line confocal sensors – as
well as Chroma+Scan multipoint scanners and FocalSpec 3D line confocal sensors. 
 
“We understand the important role that inspection technologies play in enabling smart
factory autonomy by providing the closed-loop feedback needed for autonomous process
control,” says Tyler Modelski, CTO and co-founder of Flexxbotics. “That’s why we’ve
developed a solution that is compatible with all types of inspection equipment, such as
probes, sensors, vision systems, lasers and gauges, CMMs and more.” 
 
Flexxbotics’ solution digitalises robotic production with autonomous process control for
next-generation smart factory environments. It runs both online and offline so production
continues with or without internet access. Flexxbotics works with existing business systems
like CADCAM, DNC, SCADA, IIoT, MES, ERP, PLM and others for comprehensive process
integration.
 
A full set of bi-directional communications, transforms and routing capabilities are available
in Flexxbotics for connected inspection tools, robots and machinery.
More information www.flexxbotics.com

Milestone Wenzel CMM Goes To ZF Group

Wenzel Metrology has delivered its 10,000 th CMM to the ZF Group. It marks another
important milestone for the company and underlines Wenzel’s close partnership with ZF, a
global specialist in driveline and chassis technology, as well as active and passive safety
solutions.

‍The LH 1210  is the first machine of its size with the ‘Premium Select’ accuracy of 1.2 µm
+L/450 µm. This specification makes it the most accurate CMM that Wenzel has ever
produced in this size.

Another highlight is the integrated new roughness sensor system, which can be used on
both the Wenzel LH series and the GT series (gear measuring machines). This technology
enables ZF to measure a wide variety of components flexibly and precisely, whether cubic or
rotationally symmetrical. The standard rotary table, integrated into the granite plate,
further expands the machine’s application possibilities and makes it a genuine multi-
coordinate measuring system.

Wenzel has developed the LH 1210 in such a way that it is ready for future sensors and
technologies. As a result, ZF can invest in the latest technologies in the long term without
having to replace any hardware.

A further decisive factor for ZF was compatibility of the measuring programs. The programs
of the GT series gear measuring machines can be easily used on the LH series and exchanged
between different locations worldwide. This gives ZF maximum flexibility and enables
optimal use of the machines in its global production networks.

‍The 10,000 th CMM was ceremoniously handed over by senior management, Dr Heike
Wenzel and Dr Heiko Wenzel-Schinzer, as well as the key account management team led
by Björn Urland and Thomas Pfeiffer in Wenzel’s final assembly department.
More information www.wenzel-group.com

30 Years Of Innovation In Pfronten

With its in-house exhibition in Pfronten, DMG Mori offers an exclusive platform for
partnership-based exchange, inspiration and the presentation of groundbreaking
innovations. On 10-21 February 2025, customers, suppliers and other trade visitors are
invited to get to know ‘machining transformation’ (MX) up close. Five new machines will
make their world premieres.
“DMG Mori first opened its doors for the Pfronten open house 30 years ago,” says Irene
Bader, board member at DMG Mori. “Today, the exhibition has evolved into an established
industry event. With our 2025 open house we’re kicking off a year full of innovations and
the diverse possibilities of MX. I’m looking forward to many discussions and personal
meetings with customers, partners and visitors from all over the world.”
More information www.bit.ly/3Wfv8yu

EMO 2025 PROMISES TO SHOWCASE TECHNOLOGIES IN NEW FIELDS OF APPLICATION

While the mood in the manufacturing sector could be better, new customer target groups are increasingly coming into the focus of machine tool manufacturers. With a share of around 30%, mechanical engineering is now the most important customer sector for the first time. This includes companies from the tool and mould making industry, the machine tool industry itself, and manufacturers of agricultural machinery and components such as hydraulics and pneumatics, as well as drive technology. In addition, aerospace, electrical engineering and metal production are becoming increasingly important sectors for machine tool manufacturers. The proportion of business coming from rail vehicle construction, energy technology, precision engineering and medical technology has also continued to rise. 

As a large global trade fair for production technology, EMO is a major platform for suppliers of metalworking solutions that cater to these customers. From 22-26 September 2025, this showcase of innovation will look back on 50 years of success and, with its three focus topics of automation, digitalisation and sustainability, provide a dedicated look at the production of tomorrow.

Applications for a wide range of manufacturing technologies in numerous industries will attract visitors from all over the world to Hanover. Exhibitor interest in the upcoming fair is already high. Over 1200 companies had registered by the provisional registration deadline at the beginning of December 2024. For the organiser VDW, this is a clear signal that the EMO trade fair – as in the past – is a model for success even in challenging times. 

Dr Thorsten Schmidt, CEO of machine tool manufacturer Heller, says: “For decades, EMO has been an indispensable place of inspiration and exchange for us – a real milestone for our industry. It’s where we meet specialists from all over the world to talk about groundbreaking innovations, current challenges and the trends of tomorrow. We’re particularly excited about the opportunity to present our latest developments to an international audience and play an active role in shaping the future of production technology.” 

One of the exhibitors at EMO 2025 is Supfina, a manufacturer of surface finishing systems. The company sees great potential in new growth areas such as e-mobility and wind power, as well as in sustainable production solutions.

“Thanks to our broad positioning and diversified customer base, our sales revenue remains on track,” says Christoph Siegel, managing director of Supfina. “We see the digitalisation and automation of our processes as a long-term opportunity to increase efficiency and strengthen competitiveness. This also includes safeguarding success factors such as our decades of surface finishing expertise, high quality standards and strong culture of innovation.”

Supfina will be presenting a completely new machine concept at EMO 2025, with the aim of appealing to a broad customer base. 

For Datron, a solutions provider for industrial milling and dispensing technology, “engineered, designed and made in Germany” is the basis for delivering quality.

“Despite regulatory challenges and political hurdles, we’re clearly committed to Germany as a business location and are investing around €40m in a new technology complex,” explains Michael Daniel, chairman of Datron AG.

Notably, the new facility will bring the company’s four local sites – with a total of 300 employees – under one roof. This strategy will help combat a challenging economic landscape, where ongoing structural change in the automotive industry is having an indirect impact on Datron’s customers. Although the company is not entirely dependent on this industry, a decline of 4% in turnover and 18% in incoming orders was recorded in the first half of 2024. This makes it crucial to tap into new market segments. EMO is a central platform for Datron to present both new and proven technology solutions, and obtain direct feedback from customers and users.

At the last EMO, the main focus was on ‘optimizing efficiency’, in particular on increasing the efficiency of existing machines and new automation solutions. At the upcoming trade fair, Datron will address existing and potential new customers with enhanced technologies and improved functionalities for multi-axis milling. 

For Peiseler, a manufacturer of trunnion tables, rotary tables, rotary tilt tables, swivel heads and workpiece changing tables, the focus is also on quality and high technology in the current difficult conditions. Like the rest of the industry, the company has had to cope with a decline in incoming orders during 2024, largely due to challenges in the automotive sector. However, Peiseler also faces other structural obstacles. The company is experiencing growing cost pressures in competition with suppliers from the Far East. In addition, the increasingly complex approval processes due to export regulations are making project handling more difficult. 

“In order to counteract this, we consistently focus on technological innovations and high quality,” emphasises Arnd Kulaczewski, managing director at Peiseler. “Our solutions must be characterised by maximum precision and reliability while retaining a cost-competitive pricing structure.”

In order to become less dependent on the automotive industry, the company is consistently working to diversify its customer sectors. Peiseler increasingly offers customised positioning solutions for the energy, aerospace, medical and robotics sectors. Another important field of application is additive manufacturing, where the company uses individual and highly precise component positioning to perform generative wire welding, for example. 

“EMO provides us with a suitable stage to present our technologies to an international audience from various industries,” adds Kulaczewski. “It’s where we meet our customers and potential partners.”

Siegel of Supfina takes a similar view. For him, the trade fair is a “valuable platform for picking up on new areas of impetus from the industry”. At the same time, “it enables us to demonstrate our strength”.

The EMO trade fair is also very important for machine tool manufacturers, in the view of Datron boss Daniel. This is because it not only offers enormous reach, but also provides the opportunity to “consolidate our position as an innovator and ambitious player in the global competitive environment”.

For the VDW as the organiser, these assessments provide important confirmation that EMO has been the right industry platform for half a century. All the more true in view of current challenges, combined with the confidence that the EMO trade fair will once again prove to be a model of success for its exhibitors and visitors. 

More information www.emo-hannover.de