Italian machine tool orders increase

In Q3 2024, Italy’s index of machine tool orders – compiled by the Economic Studies Department and Business Culture Centre of UCIMU – returned to positive territory by recording a 7.9% increase compared with the same period in 2023. Orders collected overseas reported a 10.7% upturn, while domestics orders saw a 4.3% rise. Riccardo Rosa, president of UCIMU, states: “The return of the order index to a positive sign after six consecutive quarters of decline is welcome news, because it interrupts a trend that has accompanied the sector for too long.”

More information www.ucimu.it

Stainless steel machining webinar

On 4 December, a Seco Tools webinar will explore the challenges of dynamic turning in stainless steel. This webinar is for all machining professionals wishing to deepen their understanding of difficult materials and chip control techniques.

The programme will span: metallurgy and machining challenges for stainless steel materials; the advantages of dynamic turning; and a Q&A session that will see Seco experts respond to questions in real time. Seco is advising machining professionals not to miss this opportunity to deepen their knowledge and improve their machining processes. The webinar will take place between 15:00 and 15:45 CET. Register at the link below.More information www.bit.ly/4fvILRL

B-axis tool spindle instead of a turret

Increasing component diversity and diminishing batch sizes tend to extend periods of unproductive set-up. The CLX TC turning centre series from DMG Mori addresses this issue by replacing the tool turret in the company’s CLX lathes with a ±120° swivelling B-axis tool spindle that offers positioning resolution of 0.001°. The new CLX 550 TC model is now available, joining the smaller capacity CLX 450 TC introduced in 2023.

A tool magazine offering space for up to 60 cutters (30 tools is standard) serves a CompactMaster 12,000 rpm turn-mill spindle with 90 Nm of torque. Tools can be loaded and unloaded in parallel with production to minimise machine downtime.

The main and counter-spindle motors are rated at 4000 rpm/720 Nm, maintaining flexibility when programming the machine to produce complex components on six sides in one hit. Users can deploy chucks up to 400 mm in diameter, while bar capacity is 102 mm.

Maximum workpiece size is 550 mm diameter by 1600 mm in length. The use of steady rests, which are available up to a workpiece diameter of 360 mm, is recommended for machining long components. A Y axis with 270 mm of travel allows eccentric machining.

DMG Mori’s Celos X user interface in conjunction with the Siemens Sinumerik One control and ErgoLine operating panel enable the use of multiple software offerings. They include OP Workbench to enhance the efficiency and productivity of machine operators, as well as dozens of app-based technology cycles.

In addition, 3D Shopfloor Programming, a joint development by DMG Mori and Siemens, uses the 3D model of a component from the design department to create an NC program mostly automatically based on underlying data. Automated feature recognition speeds programming time by up to 80%.

More information www.dmgmori.com

Dorries VT 28 vertical turning centre unveiled

The Starrag Dörries VT 28 vertical turning centre is now available for the one-hit machining of large components in the aerospace, power generation and offshore sectors. It combines proven technology from the Dörries Contumat VCE series with a raft of new solutions and technologies that the company says enhance both machining performance and productivity.

Capable of machining heavy components up to 17 tonnes with a maximum diameter of 2.8 m and a height of 2.65 m, the Dörries VT 28 is a multifunctional, high-precision, flexible vertical turning centre for everything from rough to finish machining in a single operation. The compact single-column vertical turning lathe is suitable for turning, drilling, boring, milling, grinding and more.

Notably, the column base forms part of the machine’s foundations, increasing rigidity, performance and stability while minimising installation costs and machine footprint. From a dimensional perspective, the Dörries VT 28 offers a 2.8 m swing diameter and a 2.5 m table diameter that permits the machining of exceptionally large components.

The VT 28 delivers torque of 11 kNm with 98 kW on the main S1 drive and a speed range of 250 rpm. According to the company, this enables end users to wield vast depths of cut at high machining parameters while ensuring maximum stability, rigidity, performance and surface finish.

Further enhancing the stability and rigidity characteristics of the Dörries VT 28 are wear-free hydrostatic guides in all linear axes that maximise the vibration-damping performance. The new hydrostatic system reacts with minimum fluctuation to deviations in temperature and viscosity.

From a flexibility standpoint, the Dörries VT 28 has a ‘master head’ concept that enables the decoupling of the milling drive and tool interface to provide additional protection against collisions. More information www.starrag.com

Metal 3D printer with 12x larger volume

AddUp’s MASSIF (Metal Additive System, Sustainable, Industrial, Eco-Friendly) project supports a broader strategy to drive the next wave of industrial and technological innovation around large-format powder-bed fusion (PBF) metal additive manufacturing (up to 1.5 x 1.5 x 2 m). The project is designed to boost productivity, reduce costs and meet evolving sustainability goals. The first PBF machine developed around these concepts features a print volume of 750 x 750 x 1000 mm high.

The new machine will leverage the robust foundation of AddUp’s FormUp 350, a platform currently in use at customers across the aerospace, medical and other high-precision industries. According to AddUp, its MASSIF machine is set to increase productivity by 300%, drastically reducing part costs by 50-70%. Furthermore, with the capability to manufacture parts 12 times larger than current AddUp machines, the machine pushes the boundaries of scale for metal additive manufacturing.

Further benefits include powder waste below 10% and best-in-class surface finishes that minimise or eliminate the need for costly and time-consuming post-processing. Additionally, its in-process monitoring instils confidence that parts are printed correctly from the start, reducing the need for expensive QA testing.

The machine series will be developed in collaboration with companies that include Cailabs, CETIM, Dassault Systèmes, ISP Systems and Vistory. It has already been selected as the winner of the #France2030 ‘Robots and Intelligent Machines of Excellence’ programme. The first machine will be installed at CETIM’s Printing Bourges centre, where it will undergo further validation.

More information www.addupsolutions.com