MPPS, as the UK sales and service agent for SIMPAC mechanical and hydraulic presses, has recently installed an automated press line at a leading manufacturer of central heating products. The line includes four 300 tonne solid-frame mechanical presses with blank destack/feeder and inter-press shuttle transfer system.

In summary, MPPS managed the project and provided personnel and heavy lifting equipment for the unloading of the equipment from delivery vehicles. Following unpacking, the company transported and positioned the presses within the factory using twin VersaLifts. Working within the constraints of Covid-19 limitations, MPPS completed the installation within the scheduled timeframe.

As the project manager and service agent for SIMPAC, MPPS was responsible for all planning, risk assessments and methods statements, as well as providing personnel approved for working in confined spaces, thus complying with health and safety requirements that include working within Covid-19 constraints. MPPS also provided ongoing support to the SIMPAC engineers for final commissioning.

The SIMPAC product range includes mechanical and hydraulic presses, servo presses, transfer presses, blanking and tandem lines. Worldwide users include manufacturers of domestic appliances, household goods and electronic components, in addition to the automotive industry and its suppliers.

SIMPAC has been building mechanical and hydraulic presses in South Korea for over 45 years. The company says it has a dominant share of its home market and a growing global presence through its own sales/service companies and agents around the world. For continuous development and optimisation of the product range, the company has R&D centres in both Korea and Germany.

The SIMPAC range of presses is complementary to MPPS’s established services: the installation, maintenance and repair of mechanical power presses and hydraulic presses.

For further information
www.mpps.co.uk

Investment in a refurbished precision high-speed press is helping a Kent-based subcontract manufacturing specialist deliver a significant aerospace contract that has been re-shored from Spain. HV Wooding, which offers laser cutting, wire erosion, busbars, motor laminations and presswork to customers all over the world, has invested over £120,000 in new tooling and the installation of a Bruderer BSTA 25H to produce more than 28 million precision parts every year.

The contract will utilise the repeatable bottom dead centre accuracy and 1500 strokes per minute capability of the press, along with its ram guidance system for enhanced stability and tool life. Components will find service in a number of tamper-proof products for the aerospace sector and should account for 60% of the machine’s capacity, leaving the other 40% for new opportunities in electrification and green energy.

“This is the second Bruderer we’ve installed, after inheriting our first when an electrical client outsourced its press shop,” explains Paul Allen, sales director at HV Wooding. “There are few machines in the world that can offer the speed and accuracy in such high volumes, and this is going to make a major difference to our ability to meet the requirement of our aerospace customer.

“The material we’re using is really thin gauge and tolerances are within microns; that’s why we decided on the BSTA 25H,” he adds. “Its ram guidance system eliminates the possibility of movement during the stamping process, prolonging tool life and giving us consistent repeatable quality, something the customer wasn’t getting overseas.”

For further information
www.bruderer.co.uk

Beckwood Press Co has been awarded a contract by Diverse Metal Products (DMP) to manufacture a 2500-ton hydraulic forming press.

Scheduled for delivery later this year, the press will be used to make embossed heat exchanger plates in nuclear missile tubes for the US Navy.
The custom press will feature an eight-point square gib guidance system that is fully adjustable left-to-right and front-to-back to minimise lateral movement under load. The 1.2 x 1.65 m bed and ram bolsters will be machined to accommodate DMP’s existing tooling. Safety features include light curtains on the front opening, fixed polycarbonate guarding on the rear, and a UL-certified electrical enclosure.
Like every Beckwood press, DMP’s new machine includes several uptime-focused features. For instance, the structure is engineered for ‘infinite life’ using FEA software, while dual linear and pressure transducers offer reliability and redundancy. In addition, Beckwood’s proprietary PressLink module facilitates fast, complementary remote support.
“We are proud to support companies like DMP, who supply critical components to the US military,” says Josh Dixon, Beckwood’s director of sales and marketing. “Our unwavering commitment to engineering and manufacturing presses in the US results in safe, reliable machinery and gives every Beckwood customer a competitive advantage.”
“DMP is proud to partner with Beckwood on this project,” adds John Keith, one of DMP’s owners. “Selecting a US manufacturer to help us support the US Nuclear Navy was our number one objective. Beckwood has done what they said they would. We are excited to deploy this asset in the coming months.”
For further information www.beckwoodpress.com

IEF Werner says that its aiPRESS differs from other brands of servo press in that it features a torsion-resistant steel C-frame with precise ram guidance that absorbs transverse forces.

This capability ensures the drive chain remains rigid throughout the cycle to eliminate positioning errors. Now, this concept has been further developed to provide system designers and machine builders with a flexible servo-press module that can be integrated into manual workstations and automatic assembly lines.
These new aiPRESS JM modules are available in the UK from RARUK Automation in three sizes with press forces of 3, 15 and 36 kN, and strokes of 75, 125 and 175 mm respectively. Maximum speed is 150 mm per second, while repeat accuracy is <0.002 mm. Although the stroke of each model is fixed, where it starts and stops is fully controllable and it can therefore be adjusted to suit the application. The module can also be installed in any orientation (vertically, inverted or horizontally) and combined with turntables or sliding tables. A choice of mounting components is available to provide this flexibility. Integration into any machine control system is easily achieved via standard protocols, or the module can be specified with IEF Werner’s aiQ-CONTROL. This intelligent force path monitor measures position and force, and illustrates the pressing process graphically and monitors its course. Another option is aiLIGHT intelligent process area lighting, which supports set-up and operation by changing from white to blue and green, to signify the process step. A red light alerts the operator to a failure. The aiPRESS JM modules are especially suited to fully automated handling and assembly lines, for example, as a precision pressing or joining station in an IEF Werner posyART transport system (also available from RARUK Automation). For further information www.rarukautomation.com

Atkin Automation, part of Group Rhodes, has added the newly developed Servo Rollfeed machine to its range.

The Atkin RF70-300 Servo Rollfeed, which is used for the control of steel strip, features variable widths from 150 to 450 mm, plus hardened rolls with a grit blast finish for added durability. RF70-300 Servo Rollfeed machines have a height-adjustable press mounting bracket, pneumatic pilot/strip release system and an electronic cambox.
The machine also includes multi-pitching software with ‘gag’ control to prevent blockages, and utilises Febrofen rolls for delicate materials. Pilot release, adjustable feed height, entry rolls and material side guides come as standard, with the options of motorised height adjustment and bespoke press or floor-standing brackets.
Geoff Barker, sales manager for Atkin Automation, says: “This is an exciting new addition to our range, which has many innovative features and benefits. We are looking forward to demonstrating it to industry over the coming months.”
All rolls are induction-hardened to minimise marking and improve longevity, and are equipped with run-in roller bearings with seals to reduce maintenance and improve cleanliness when running polished or coated materials.
All units are fully manufactured at the company’s Wakefield facility in West Yorkshire, which has a history of manufacturing and supplying these products that stretches back over 30 years.
Atkin Automation, originally WT Atkin, specialises in high-quality coil processing line equipment and has a long history of serving both UK and international markets, including the automotive, white goods and construction industries.
For further information www.grouprhodes.co.uk