Consistent gloss finishes in high quality

The field of surface finishing is characterized by demands for higher quality with increasing need for process consistency, traceability and resource efficiency. Frequently, this requires new finishing methods. With the DryLyte system, Rösler offers a system for electro-polishing metal components that require a perfect finish.

Contrary to traditional electro-chemical polishing, DryLyte is a dry process that utilises solid particles containing electrolytes. As a result, there is no need for acid baths or other process liquids. According to Rösler, the benefits of this technology include excellent surface finish, high geometrical consistency of workpieces, lower CO2 footprint and reduced costs for waste disposal. Furthermore, there is no more costly and complex treatment of used process liquids, while the finished workpieces emerge from the system perfectly clean.

The fully automatic DryLyte system simplifies and helps to standardise different surface finishing tasks such as deburring, surface smoothing, surface grinding, high-gloss polishing and even the post processing of 3D-printed components. Depending on the initial surface conditions und the specified finishing quality, it is possible to use dry electro-polishing as a stand-alone process or in combination with known mass finishing, shot blasting or other pre-grinding methods.

DryLyte technology applies the principle of electro-chemical material removal from the surface of components. However, the technology does not use liquid electrolytes but a multitude of polymer pellets in different sizes containing electrolyte media adaptedprecisely to the respective finishing task. In contrast with traditional electro-polishing systems, no hazardous vapours form that require energy-intensive exhaust systems and special protective gear for the operator. In addition, since electrolyte medium absorbs the material removed from the workpiece surface, no dust or metal particles escape into the environment, as happens with manual grinding and polishing operations.
For further information www.rosler.com

5th trade fair for deburring technologies

Frequently small and inconspicuous burrs have considerable potential for causing damage. These remnants from the manufacturing process repeatedly lead to problems ranging from avoidable quality defects to product recalls. Beyond these outcomes, many sectors place strict demands on burr-free components, as well as cleanliness and surface finishing quality. Solutions adapted to the task at hand are indispensable in order to be on the safe side in this regard. As the internationally most significant information and procurement platform of its kind, DeburringEXPO showcases relevant solutions. The bilingual expert forum integrated into the leading trade fair for deburring technologies and precision surface finishing, as well as various theme parks, ensure an additional transfer of valuable knowledge.

DeburringEXPO, organised by private trade fair promoter fairXperts GmbH &Co KG, provides an internationally unique communication and procurement platform. It covers the entire spectrum of technologies, processes, tools and services for deburring, cleaning and surface finishing – across all industries and materials.

“Its comprehensive range of offerings makes DeburringEXPO the ideal marketplace where users can search in a targeted fashion for solution-oriented partners for changing and new tasks in deburring and the production of precision surface finishes,” explains Gitta Steinmann, project manager at fairXperts. “Some 44% of the visitors in 2021 came to the trade fair in order to prepare or finalise investment decisions.”

Due to the significance of DeburringEXPO for the operational procurement process, it is also no surprise that all of the sector’s market and technology leaders have already made firm bookings for booth floor space at the upcoming event, which will take place at the
Karlsruhe Exhibition Centre on 10-12 October 2023.
For further informationwww.deburring-expo.de

Grinding Hub 2024: registration now open

Any company interested in showcasing its products and technologies to a select target group will be able to do just that on 14-17 May 2024 at GrindingHub in Stuttgart. After successfully launching the event last year, the organiser VDW (German Machine Tool Builders’ Association) is keen to repeat the success as it opens registration for the event.

Dr Wilfried Schäfer, executive director of the VDW, is full of anticipation: “We launched GrindingHub in 2022, attracting large numbers of satisfied exhibitors and visitors. We want to build on this in the coming year. We’re already looking forward to seeing everyone again in Stuttgart and are extending a warm invitation to all grinding experts, encouraging them not to miss this highlight in the industry calendar.”

Positive feedback from exhibitors also confirmsthe success of GrindingHub. Along with many others, Bernd Dürr, head of the grinding business unit at Emag, was highly impressed by the event and is planning to return: “We’re more than satisfied with what we achieved at GrindingHub,” he says.“The event provided us with an excellent platform for presenting our machines, technologies and services to a broad trade audience, and for establishing valuable contacts. We really appreciated the opportunity to network with other exhibitors and professionals from the sector. All of us were impressed by the overall concept and we firmly intend to return to GrindingHub.”

In 2024, the focus will again be on grinding machines and abrasives, but also on the entire production environment of grinding technology, such as software tools, process peripherals, and measuring and testing systems.
For further information www.grindinghub.de

Tyrolit named outstanding supplier by Schaeffler

As one of only 19 recipients out of around 30,000 international suppliers, Tyrolit was presented with the Schaeffler Supplier Award for exceptional performance in the ‘value in indirect materials’ category. CEO Thomas Friess accepted the award personally at the annual supplier day in Germany.

The global automotive and industrial supplier Schaeffler presented suppliers with the Schaeffler Supplier Award in Herzogenaurach, Germany, in honour of their exceptional performance. Georg Schaeffler, family shareholder and chairman of the supervisory board of Schaeffler AG, and Klaus Rosenfeld, CEO of Schaeffler AG, presented the awards in the five categories of innovation, sustainability, cost efficiency, quality and supply chain before an audience of more than 450 guests.

“A close, trusting relationship with our suppliers is crucial to Schaeffler,” says Andreas Schick, COOat Schaeffler AG.“Given the enormous challenges we are currently facing in global supply chains, close partnerships are now more important than ever and are key to long-term corporate success.”

With the awards in the ‘value’ category, Schaeffler recognises strong partnerships that are particularly important for the company’s global competitiveness.

“We are particularly honoured by the trust that a global player like Schaeffler places in our products and in us as a supplier,” says Friess.“Tyrolit has a long history in the automotive industry – including e-mobility – and has always focused on the highest quality and customised solutions to enable our partners to add value along their entire production chain.”
For further information www.tyrolit.com

First robot scrubber-dryer from Karcher

Karcher is launching its first-ever robotic cleaning machine: the KIRA B 50 fully autonomous scrubber-dryer. Designed to tackle medium and large floor areas, this new compact cleaning robot is efficient, timesaving, easy, safe, flexible and completely autonomous when required.

The KIRA B 50 scrubber dryer robot utilises a proven roller brush technique, with a pre-sweeping function and side brush to clean up to the wall, 55cm working width, 160 Ah lithium-ion battery, and area performance of up to 15,000 sq m per day. According to Kärcher, the robot delivers consistently outstanding results, even on textured or uneven floors, efficiently completing a time-consuming job and freeing up cleaners to manage more complex cleaning tasks.

Suitable for floor cleaning in both smaller and large areas, KIRA B 50 is ideal for multiple sectors, including production and manufacturing halls.The water volume, detergent dosing and cleaning speed can be precisely pre-set, ensuring the cleaning fleet is deployable based on speed. This capability safeguards a high level of cleaning quality, while simultaneously freeing up resources and reducing costs.

To maximise KIRA B 50’s autonomy, the optional docking station allows the unit to refill its water tank, drain and rinse the wastewater, and recharge its battery with no intervention. All functions on the robot are easy to operate via the large touch display featuring an intuitive menu and user guidance, allowing for multiple user profiles and even different language options.

With integrated laser scanners, 3D and ultrasonic sensors and a powerful on-board computer, KIRA B 50 is capable of 360 detection of its surrounding areas with quick reactions and reliable navigation to ensure safety.
For further information www.kaercher.com/uk or www.karcherhire.co.uk