NEW ACCURL LASER CUTTER HELPS STEEL PLATE SPECIALIST OFFER NEXT-DAY LEAD TIMES

Middlesbrough-based SM Thompson (SMT), a leading steel plate processing specialist, is
now able to offer clients shorter lead times thanks to its investment in a new 12kW fibre
laser cutter with 4m bed. By installing the ACCURL MasterLINE 4020 from Axe & Status,
next-day lead times are now available, reducing from 2-3 days previously.
Celebrating its 75 th anniversary in 2025, family-run SMT is among the region’s most
experienced companies within its sector.
“We began as a pure steel stockholder back in 1950,” explains managing director Harvey
Thompson, grandson of company founder Stanley Moorhouse Thompson. “When my father
Howard joined the business in the 1960s, he initiated a shift in direction, introducing
profiling services to add value for customers. It started with flame and plasma cutting –
processes we still offer today – but in recent years has progressed into laser cutting, press
braking and plate rolling services.”
Price, quality, delivery
Serving a market where lead times are just as critical as price and quality, SMT wanted a
way to reduce its current delivery time of 2-3 days. With three laser cutters already on site,
the way forward was to invest in another.
“We needed more capacity to shorten lead times and further boost quality through the
latest laser cutting technology,” says Harvey Thompson. “As a business, we invest regularly
in new machines and always cross-reference the market. We have a responsibility to
provide the best available technology for the benefit of our customers.”
He continues: “Following extensive due diligence, we settled on ACCURL. Importantly, Axe &
Status allowed us to visit an existing user, which showed they had complete confidence in
ACCURL laser cutters. The end user was really happy with the machine, a factor that played
a big part in our purchase decision. There’s no doubt the ACCURL is a step up from our other
laser cutters.”
Seamless installation
The ACCURL MasterLINE 4020 features a 4 m long bed (2 m wide) with SMT selecting the
12kW model. Arriving in February 2025, the company describes the installation,
commissioning and training process as seamless from start to finish.
“To be honest, it’s probably best installation we’ve ever had. The communication from Axe
& Status was really good throughout, supported by excellent service. The ACCURL user we

visited said the back-up from Axe & Status was first class, and we make them right on that
score.”
Although the first ACCURL on site at SMT, the 20-employee business reports a very shallow
learning curve. The company’s highly trained operators are particularly impressed with the
machine’s features and functions, and all prefer using the ACCURL over the other laser
cutters on site, whatever the job. Batch sizes at SMT extend from 1-offs to thousands.
“We traditionally offer mild steel plate, but since entering the laser cutting arena a few
years back we’ve made big gains in the stainless steel and aluminium markets,” says Harvey
Thompson. “We cut from 1-25 mm using laser, although the average is probably around 10
mm. For anything from 25 mm and above we turn to our flame or plasma cutters. However,
since the arrival of our new ACCURL, I don’t think it will be long before we phase out
plasma. Laser is more efficient and just as cost effective to run – and the cut quality is better.
We’ll probably end up with just laser and flame cutters.”
Up to 30% faster
Although the other laser cutters on site also offer 12kW power output, SMT reports the
ACCURL MasterLINE 4020 cuts 20-30% faster using the same gases – oxygen or nitrogen
(depending on material and thickness).
“We’re not sure why and can only put it down to better technology,” says Thompson. “We
can now offer next-day lead times, so the ACCURL has definitely had the desired effect. It’s
quite a tough market at present, which means any advantages new technology can provide
are a big help.”
Non-stop cutting
SMT runs a three-shift system, five days a week, with the ACCURL MasterLINE running
around the clock. Thanks to the use of high-quality components such as the machine’s
RAYCUS fibre laser source and BOCI cutting head, ACCURL laser cutters can operate
continuously seven days a week, 365 days a year.
“The cutting head is the core element for a stable cutting process and high component
quality,” says Harvey Thompson. “Optimal cooling ensures consistently precise cutting
performance, particularly for long-running jobs with high laser power.”
The ACCURL MasterLINE series of fibre laser cutters from Axe & Status is available in models
up to 60 kW power output. Offering low operating costs and top quality, the machines are
characterised by high dynamics that deliver positioning speeds up to 180 m/min and
acceleration of 3 G.
Investing in the future
As a progressive manufacturing business, investment is clearly key to SMT, which can today
offer a host of added-value services that extend beyond profiling to include rolling, press
braking, drilling and plate marking. The company is certified to ISO 1090, an international
standard focusing on the execution of steel structures that ensures quality and safety

throughout production, assembly and installation processes. SMT also carries the ISO 9001
quality management accreditation.
“Even in a tough market we’ve got to keep investing,” he concludes. “In tandem with our
innovation and passion, new technology means we remain ahead of the competition. We’re
constantly developing new ways of working, and thoughts are already turning to our next
laser cutter, probably with even larger bed size and more powerful laser, perhaps 20 kW or
more.”
Big machines and big ideas will almost certainly translate into a big future for SMT. As
recently as 2015 the company relocated to a facility twice the size of its previous premises.
Looking ahead, the company is convinced it can achieve further long-term growth. With 75
years of experience and success to call upon, few would bet against it.
More information www.axestatus.com

Subcon 2025 to open next week

Subcon 2025, the UK’s largest subcontract manufacturing supply chain show, will take place at the NEC in Birmingham on 4-5 June. The event is set to feature over 170 exhibitors and anticipates over 4000 visitors. This free-to-attend, two-day show is for manufacturing buyers from a broad spread of manufacturing sectors, including automotive, aerospace, defence, medical, energy, general engineering and more. 

Also at Subcon, more than 50 industry professionals will deliver free-to-attend panel discussions, presentations and practical workshops. Other highlights are set to include The Manufacturing Solutions Awards and the opportunity to race against a professional racing driver on a motorsport simulator.

More information www.subconshow.co.uk

Open house at Axe & Status

Axe & Status Machinery Ltd is hosting an open house at its headquarters and showroom in Holdom Avenue, Bletchley this week (Tuesday 20 and Wednesday 21 May). Running from 10:30 to 16:30 both days, the event will showcase the many benefits of high-performance machinery such as ACCURL 2D and 3D tube laser cutting systems for tubes, pipes and profiles. Also present will be the compact ACCURL SMART Cube fibre laser cutting system for sheet components. 

Other machines in action at the Axe & Status open house will include ACCURL CNC press brakes and ACCURL CNC guillotine shears. Refreshments and a buffet lunch will be available on both days of the event. Visitors planning to attend can register by calling 01908 647707 or sending an email to sarah.ward@axestatus.com (please express preferred day).

More information www.axestatus.com

Quick-change system for static turning tools

A system for exchanging static turning tools quickly and easily in the turret of a fixed-head turning centre has been introduced by German manufacturer EWS Weigele, whose products are sold in Britain exclusively by GEWEFA UK. The new Varia.VXT quick-change system joins the Varia.VX range introduced a few years ago for the rapid exchange of driven tools in lathes. Existing users of the latter tool holders can utilise a special VXT interchangeable insert to allow the cost-effective incorporation of fast static tool changes into the same turn-mill centres and multi-tasking lathes.

Designed specifically for repeatability, precision and stability during turning operations, the VXT mechanism is particularly compact, enabling machining to take place very close to the turret and subsequently allowing extra flexibility when programming cutting cycles. The holder also exhibits high rigidity, which is important when cutting with the component rotating to prevent deflection of the tool tip and discourage chatter.

At the heart of the tool-holding innovation is a double-cone flex system with widely spaced support points. Elasticity designed into the second cone in the rear part of the adapter, combined with additional clamping screws in the shank area, gives the system its damping properties, minimising vibration and maximising tool life. The dual face and taper fit of the tool holder in the EWS interface, which is mounted in the turret, ensures not only high torque transmission but also precise orientation of the tool tip.

Repeatability of tool positioning is ±2 µm and transmissible torque is up to 160 Nm with the VXT3 interface, or 200 Nm with the larger VXT4, although these figures are likely to be revised upwards following ongoing tests. Maximum through-tool coolant pressure is 80 bar.

More information www.gewefa.co.uk

Kasto system helps automate machining centres

Storage system and sawing machine manufacturer Kasto, through its UK and Ireland subsidiary, is expanding into a new area of activity with the launch of the UNITOWER cnc. This tower storage and retrieval system automates the transfer of plates carrying fixtured workpieces to machining centres, as well as the return of machined components to the store.

Suitable for automating one or more machines of virtually any make, the tower can hold fixtured components of considerable size on multiple levels in a compact footprint to a height of up to 20 m. Operators are able to prepare fresh fixtured workpieces on plates at separate adjacent set-up stations while machining is in progress. In this way, costly downtime is eliminated and productivity and profitability are raised by allowing the entire system, including high-value machine tools, to operate for extended periods.

Each shelf measuring 3 x 1.5 m in the tower accommodates one or two plates, depending on the size of the fixtured workpiece, while load height is anywhere up to 1.7 m, subject to a maximum supported weight per shelf of 5 tonnes. The plates have a zero-point clamping system on the underside for precise location on the pallets of twin-pallet-change machining centres, which saves the cost of having multiple expensive machine pallets in the system.

An overhead gantry crane in the tower automatically accesses a plate loaded with fixtured workpieces, which is transferred to the locations assigned by the controller via shuttle units and roller tracks configured to suit the application. In comparison with a paternoster system, the gantry crane has the advantage that only the targeted shelf is moved, rather than all of them, ensuring fast access times and saving energy.

More information www.kasto.com