EDITORIAL ROUNDUP

RoboTrex helps break performance records

The recent installation of a Lang RoboTrex robotic system at the production facility of motorcycle and automotive brake aftermarket specialist, HEL Performance, is enabling one of the company’s Brother VMCs to run unattended 24 hours a day, seven days a week.

Director Simon Lane says: “Over the past few years, rising global demand for our products has inspired us to invest in a range of cutting-edge machine tools and associated equipment. Our highly-efficient Lang RoboTrex system has been a great success in this area. The system’s installation and integration was trouble-free, and as it’s so easy to use that operator training was also very straightforward.

“Now, by ensuring that we can produce master cylinders and calipers 24 hours a day, seven days a week, without stopping, our Lang RoboTrex system has enabled us to realise the full productive potential of the Brother M140X2 VMC it serves,” continues Lane. “In fact, the combination of our Brother VMC and our Lang RoboTrex system has allowed us to break all of our previous efficiency records for the production of cylinders and calipers, and enabled us to keep-pace with ever-increasing customer demand.”

Lang Technik UK director Gareth Barnet adds: “Given the nature and cycle times of HEL Performance’s parts we were confident that the RoboTrex 52 system was the ideal solution to the company’s needs, as dependant on workpiece size, each of the system’s trolleys is able to hold between 30/42 vices, each loaded with workpieces. As the RoboTrex 52 system is able to accommodate four trolleys with a total storage capacity of 120/168 vices, the automated system is able to undertake lights-out production every night.”
For further information www.lang-technik.co.uk

Zeroing in on higher output

In the challenging environment businesses operate within today, manufacturers are seeking every opportunity to increase and maintain the highest levels of productivity. Where components require multiple processes, as is often the case in machining operations, minimising set-up time between machining cycles can make a significant contribution to productivity. Zero-point systems allow the clamping of parts with accuracy and speed, reducing set-up time and maximising productive machining time.

The modular SPN zero-point clamping system from Zimmer Group includes a standard version that incorporates all essential functions, such as unlocking and a PLUS connection. In addition, there is an advanced version with an enhanced range of functionality suitable for automated production operations.

Both variants feature positive locking via clamping segments that are specially adapted to the pin contour. This creates a rigid system that can absorb high forces with maximum repeatable accuracy. The product range extends through the use of different types of clamping plates, available in every size and in various configurations. To increase the protection of the particular zero-point clamping system and prevent any intrusion of dirt and debris, there is also an optional automatic seal that reliably protects the pin opening.

The SPN zero-point clamping system offers repeatability of 0.005 mm due to its sophisticated design. Thanks to its high clamping forces and consistent use of tempered stainless steel, Zimmer Group says that the system provides a high-precision, torsion-resistant base that also stabilises any parts with a tendency to vibrate. The zero-point clamping system is able to absorb maximum forces with maximum repeatability, largely due to a principle that uses clamping segments for positive locking in comparison with conventional systems where balls are in point contact.
For further information www.zimmer-group.com

Consultative design service for injection moulding

Protolabs is now offering engineers a critical ‘missing link’ that will help them find the best manufacturing solution for their parts. The company has launched a new injection moulding consultative design service that will tap into the thinking and problem solving of its 200-strong team of engineers. Samuel Guest, product manager for injection moulding, says: “Our quoting platform is well-known in industry and allows you to upload your CAD model and check its suitability for injection moulding. It even suggests changes that would make it better and save money. You’ll receive your report and quote back within a couple of hours.”
For further information www.protolabs.co.uk

Orkney manufacturers can access net-zero hub

Orkney’s manufacturing businesses will be the first in Scotland to benefit from new sustainable manufacturing hubs, helping them strengthen employees’ knowledge of environmental matters and achieve net-zero status. Set to open this year, the new hubs, led by the National Manufacturing Institute Scotland (operated by the University of Strathclyde), will support organisations to lower their carbon footprint, upskill their workforce and enhance competitiveness. All Orcadian manufacturing businesses will be eligible, with the NMIS Manufacturing Skills Academy subsidising the cost required to join.
For further information www.nmis.scot

Critical role for Atlas Copco in rail plant

Hitachi Rail has invested £8.5m to create bespoke welding and painting facilities at its Newton Aycliffe factory – the first time in decades that a new train welding facility of this type has been created in Britain. Atlas Copco’s successful bid for the design and installation of the 450 m compressed air and argon supply network has played an important role in the company’s on-shoring of crucial high-value aspects of its manufacturing process.

Commenting on Atlas Copco’s product standards, and overall progress with the AIRnet pipework installation process, Hitachi Rail’s facilities manager Colin Trevor says: “The company’s co-operation and timing, plus the product quality, performance and productivity benefits of the Atlas Copco pipework system installation, has contributed substantially to the success of this project.”
For further information www.atlascopco.com