£10m investment in brake system production

Liberty, part of GFG Alliance, a global industrial, metals and energy group, has announced its investment in a £10m global technology centre in Leamington Spa.

By the beginning of 2020, in time for the 100th anniversary of the start of automotive production at the site, all of Liberty’s design and manufacturing for braking systems – currently in an adjacent plant – will be transferred to the modern facility, which will also become home to its wider research, design and product development activities.
Among the advanced manufacturing equipment will be £5m of new CNC lathes, machining centres and other equipment bought since the acquisition of 920E (originally Automotive Products). The investment includes two Traub turning centres built in Germany and supplied through Kingsbury, which have raised to eight the number of Traub turning machines on site.
First of the latest lathes to arrive in Leamington was a 32 mm bar capacity TNL 32, which has the notable ability to be changed over quickly from sliding-head to fixed-head operation. The second machine to arrive was a TNX 65, another twin-spindle, twin-turret turn-mill lathe but for fixed-head turning only, which is capable of producing parts from bar up to 65 mm diameter.
Production group leader, Bill Dhesi says: “The latest Traub machines produce parts more than 25% faster than the existing models due to their higher spindle speeds, faster axis movements, quicker turret indexing and higher power driven tooling.”
Many of the components find their way into brake systems, calipers and actuation products for marques such as JLR, Mini, Morgan and other major automotive brands. The parts are supplied to production lines mainly in the UK and to outlets for aftermarket sale.
For further information www.kingsburyuk.com

Rotec achieves lights-out manufacturing

A specialist supplier of components to the aerospace, automotive and oil and gas sectors has invested in the latest five-axis technology and CADCAM software to reduce set-up times and achieve lights-out manufacturing.

Rotec Engineering, which offers fixed-head and sliding-head capabilities from its facility in Evesham, has installed a Nakamura NTRX 300 from the Engineering Technology Group (ETG), building on a long-term relationship with the machine tool supplier.
“In our endeavour to move forward and expand, we wanted a machine with all of these attributes that we could also program directly from our CAM system with full five-axis turning,” says Paul Butler, managing director and owner of Rotec. “We found that just focusing on cycle time wasn’t the right way forward for our business. There is often a lot of downtime between jobs, so the whole idea of this investment is to apply the CAM system and machine flexibility to reduce our set-up times.
“Now, we can set-up complex jobs very quickly and, with a bar feed and auxiliary loader, we can run these challenging parts unmanned and they come off the machine complete,” he adds.
ETG, which is the UK’s exclusive supplier of Nakamura technology, worked with Rotec to source a machine that matched its exact requirements, with the NTRX 300’s milling head and two rotating spindles proving extremely attractive. The challenge was to get all the technology to work seamlessly for the company so that the machines could be trusted to run when employees are not on site.
For further information www.engtechgroup.com

Kasto celebrates 175th anniversary

Kasto Maschinenbau, which has its UK subsidiary in Milton Keynes, is this year celebrating 175 years of trading.

With headquarters in Achern, Baden-Württemberg, the firm has evolved from a one-man business into a globally successful company that remains in the hands of the founding family. With the assistance of numerous subsidiaries around the globe, Kasto has sold more than 140,000 bandsaws, circular saws and hacksaws, as well as 2200 storage systems for long stock such as bar and tube, and for sheet metal.
Among the oldest family owned and run companies in Europe, Kasto is using this anniversary year as an opportunity to offer an in-depth look into its history. Marking the occasion, the company is launching a contest to find the oldest Kasto saw still in use. Machines built in or before 1980 may be entered, and customers are invited to e-mail details, including a photo of the saw and of the nameplate, to 175@kasto.com. Every entry will be rewarded and the winner
will be announced later in the year.
For further information www.kasto.com

Auld Valves looks to the future

Founded in 1833, Glasgow-based Auld Valves is a manufacturer of reducing, control and safety valves, and is the company that patented the first full-bore regulator valve.

Supplying a diverse customer base around the world, including oil and gas, nuclear and shipbuilding, recent investment in machining technology from XYZ Machine Tools is further enhancing the firm’s service levels.
Machining at Auld Valves has traditionally either been subcontracted or carried out on a range of manual lathes and radial-arm drills. However, with business growing on the back of recent orders for valves for two new aircraft carriers, HMS Queen Elizabeth and HMS Prince of Wales, along with planned work on the new BAE Systems Type 26 Frigate for the Royal Navy and others around the world, investment had to be made.
Initially the intention was to purchase a single XYZ SLX 425 ProTurn lathe through grant funding, but in discussion with the grant provider, it was decided the better option was to double up.
“Having the two machines has enabled us to bring more work back in-house, enhancing our service to customers,” says Tom McLarnon, technical engineer. “Another big plus is that we can manufacture what we want, when we want it, rather than being dictated by minimum order quantities imposed by subcontractors.”
The arrival of the machines brought an opportunity for two young operators to step over from manual to CNC and, as part of the investment, Auld Valves purchased the offline programming system from XYZ Machine Tools in anticipation of machining some of its more complex components. The ease of use of the ProtoTrak control, however, has seen the two operators programming the majority of jobs at the machine.
For further information www.xyzmachinetools.com

Subcon 2019 opens this week

The Subcon show returns this week (4-6 June) at the NEC, Birmingham. Now in its 43rd year, the show remains the UK’s only dedicated event that enables subcontract manufacturing buyers to source suppliers, benchmark capabilities and form new manufacturing partnerships.

Against a backdrop of profound uncertainty and change within the engineering and manufacturing industries, Subcon 2019 will show how the industry continues to innovate and deliver maximum value, with three events in one venue (Subcon, The Engineer Expo and Advanced Manufacturing Show).
Following the success of the conference programme in 2018, this year’s Subcon will feature presentations from industry pioneers such as Siemens and Rolls-Royce, as well as thought leadership from organisations including MakeUK, the Manufacturing Technology Centre (MTC) and WMG (formerly the Warwick Manufacturing Group). A total of 34 sessions are scheduled to take place.
For further information www.subconshow.co.uk