CGTech releases 9.0 ready for exhibition showcase

The launch of Vericut 9.0 has brought with it several enhancements designed to increase power and improve efficiency. These new features and benefits will be showcased at the Southern Manufacturing exhibition on 11-13 February, where CGTech will be presenting from stand C215.

Gavin Powell, CGTech technical director, says: “Vericut 9.0 is smarter than previous versions, offering more robust connections to tooling databases and the latest CAM systems. Most users will experience gains in performance, as well as sharper, clearer and more realistic views of machines and the machining process. Enhancements to Vericut’s free Reviewer app also lets programmers share with others [like machinists or quality assurance personnel] how parts are manufactured.”
The new features include an enhanced graphics display. Vericut 9.0’s greatly enhanced image quality makes it easier to spot problems and imperfections in machined parts. Users can switch seamlessly between workpiece, machine or profile views, or combine them in a variety of view layouts.
Another added feature is streamlined verification. Any of Vericut’s major functions, such as auto-diff, section, and x-caliper, can be used in any view, which streamlines the verification effort and increases productivity.
In terms of ‘Force’ optimisation, Force Analyse can now be used without any prior configuration, to spot potentially dangerous machining conditions or identify under-utilised tools. Force charts has a new fill comparison option to help visualise the changes made by Force optimisation to feed rates and chip loads.
Further additions and enhancements include those involving appearance settings, x-caliper, set-up plan, multi-tool station, tool change list panel and section window.
For further information www.cgtech.com

Gühring and Chiron set record

Chiron and Gühring have set a record of machining 1000 cubic centimetres of steel alloy (16MnCr5) in 60 seconds, which equates to a metal removal rate of 8 kg of steel per minute.

The record was set on a Chiron FZ 16 five-axis machining centre using a Gühring RF 100 Speed P tool – a roughing cutter specially adapted for machining steel, high-tensile steel and cast iron. RF 100 Speed P has a 48° helix angle with unequal cutting-edge partitioning that ensures a soft, quiet cut and smoothness in machining. This capability reduces the load on the machine and increases the volume performance.
For further information www.guhring.co.uk

More automation in Tebis V4 R8

Tebis Version 4.0 has been introduced. The latest release offers many newly developed and enhanced functions, including indexed collision avoidance, an extended aggregate library, a simplified feature scanner, advanced five-axis simultaneous milling, more convenient machine simulation and more.

With regard to CAM automation, a better overview and clear operating structures are evident in the revised feature scanner. Features that are already connected to the component that were imported via data interfaces, or from part scanning at an earlier time – are now accounted for during scanning and do not have to be inserted again.
Tebis’ new ‘Auto’ function is also convenient: the component is completely scanned with no interruptions, and clearly evident features are automatically inserted. If several different features are required as part of a machining operation, users can jump to the appropriate areas after scanning and select the desired feature.
Concerning data processing, profile contours for turning can now be derived with absolute precision from the 3D component contour using the revised ‘Profile’ function. Circles are also mapped one-to-one. The subsequent blanks are more precise with no need for any design preparation of the profile contour.
Of particular note, machining time is said to be significantly reduced in the CAM suite’s milling function. Machine spindles are subject to lower loads due to machining in the axial direction, while side milling and downward machining can be easily combined, so users can fully benefit from the advantages of both strategies.
For further information www.tebis.com

Landmark project

Engineering specialist Sheffield Forgemasters is to lead a consortium of partners in its largest ever research and development project, with an overall project value of £10.5m.

The company will explore the industrialisation of electron beam welding in civil nuclear assemblies, with the potential to integrate welding into the manufacturing process, offering material improvements and reductions in production time and cost. Sheffield Forgemasters has been awarded £8m of BEIS funding to lead strategic partners in the project.
For further information www.sheffieldforgemasters.com

Latest Jetcam Expert and OC released

Newly created versions of Expert and Orders Controller software from Jetcam International have been released containing a variety of added features and enhancements.

Jetcam’s Expert v20.31.00 benefits from several global interface enhancements, including a newly created screen macro recording feature that allows users to assign menu options or keyboard shortcuts to strings of commands, reducing the time to perform common functions. Furthermore, unlimited undo/redo commands allows the user to step back through multiple actions if required, while logic improvements across the board in areas such as fly cutting and common cutting can further reduce CNC cycle times.
JOC (Jetcam Orders Controller) 3.37 includes enhanced static nest ordering, allowing users to select one or more nests and see if they can be used to fulfil parts in the orders list. Users can then modify the number of runs of each nest in order to discover the optimum quantity required to fulfil the orders list. JOC can also create image thumbnails of components during CAD import, which can then be used by third-party systems, such as MRP, to show an image against a component.
For assisting customers where network stability and performance are sub-optimal, JOC now makes multiple attempts to ready component data, ensuring that temporary network glitches will not impact on processes.
“These releases focus on user experience, with features such as screen macro recording in Jetcam Expert and static nest ordering in JOC allowing users to perform tasks much quicker than before,” says Martin Bailey, general manager. “We’ve also made significant ‘under the bonnet’ enhancements to many of our automation technologies, so not only do they take less time to run, they also deliver improvements in CNC machine and material efficiency on the shop floor.”
For further information www.jetcam.com