Compact and ergonomic machining centre

German machine-tool builder Spinner has introduced a new, vertical-spindle, three-axis machining centre with a generous working volume of 850 x 510 x 510 mm and a small footprint of 1.8 x 1.85 m. This ratio is achieved by adopting a patented method for protecting the saddle’s Y-axis guideway from swarf and coolant ingress using a single wiper system, eliminating the need for a telescopic cover. The depth of the machine is consequently shorter, leading to a 30% reduction in the area needed for installation.

The machine is available in the UK through sole sales and service agent Whitehouse Machine Tools, which points out three other notable attributes of the Spinner VC850. One is that the height with the spindle when raised to its maximum is just over 2.4 m, catering to users that have restricted headroom in their factory. A transport height of 2.3 m without significant disassembly helps access to buildings.
The second feature is that the X-axis guideway also has a single wiper for protection, allowing the table to move to the extremes, so automated loading and unloading from the sides is simplified. Thirdly, a short distance of 160 mm from table to operator leads to ergonomic use that is assisted further by a height-adjustable, swivelling control panel. The latest generation Siemens 840D sl CNC with 24” touchscreen is fitted, while availability of the Heidenhain TNC640 control is imminent.
Rapid traverse and maximum cutting feed rate are 40 m/min, contributing to high productivity, while table load is up to half a tonne.
There are two variants of spindle, a high-torque 12,000 rpm/18.2 kW SK40 or BT40 version as standard, or, optionally, an HSK63 alternative offering 18,000 rpm/18 kW.
For further information www.wmtcnc.com

Innovation drives investment

When pneumatics expert John (Jack) Bushby formed Sheffield-based Air Accessories in 1967, it was as a wholesaler of proprietary products from the world’s leading manufacturers, something that continues to this day.

From those early days, customer service was at the heart of everything the company did, and this vision remains under current owner and managing director Nick McKee. Part of that service is delivering products that meet customer needs precisely, and these don’t always come from a standard catalogue; therefore, a need for additional machining capacity to meet in-house product development was required.
Turnover has doubled since McKee took over the business and led to a push from Ian Malpass, Air Accessories’ production manager, and CNC setter operator Clive Glossop, to extend its in-house machining capacity. Already a user of an XYZ ProtoTRAK mill, an update to this machine seemed to be the obvious route for the company to take, as that control is ideal for the one-off and low-volume work planned. However, Malpass and Glossop had other ideas.
They put forward a proposal to bring in vertical machining centre capacity in the form of an XYZ 500 LR VMC.
“At the back of my mind was the fact that we are pneumatic engineers, not production engineers, and my thought was a machine of this type was a luxury, not a necessity, but I recognise that to get the best out of people you need to have better equipment,” says McKee. “The new machine would also reduce our reliance on putting work out to subcontract and, give us greater flexibility. Now that we have the machine, we may well become production engineers as it gives us the flexibility we need; it’s like having another member of staff.
For further information www.xyzmachinetools.com

Hurco UK doubles size

US-based machining centre and CNC lathe manufacturer Hurco has moved the subsidiary serving the UK and Irish markets, Hurco Europe Ltd, to different premises on the Cressex Industrial Estate in High Wycombe.

Covering an area of 26,000 sq ft, the building is double the size of the previous facility. The official opening of the new headquarters, showroom and technical centre was marked by an open day for customers last month, at which 11 of the latest Hurco models were demonstrated under power. The president of Hurco Companies Inc, Greg Volovic, travelled from Indianapolis to formally open the building.
For further information www.hurco.co.uk

Milling machine for large turbine blades

GF Machining Solutions is introducing the Liechti Turbomill 1400 g, which offers a solution for roughing and finishing turbine blades up to 1.4 m long.

Crucial aerospace engine turbine fan blades and high-bypass turbines produce much of an aircraft’s forward thrust. In the past, precision-forged blades needed only light finishing operations to achieve the tolerances required. Today, with growing demand for greater fuel efficiency, tighter tolerances are needed, and many manufacturers have responded by machining oversize forgings to final net shape.
Most often machined from titanium alloys, newer blade materials include aluminium and carbon-fibre composites. Carbon-fibre blades attach titanium leading edges to the relatively brittle composite material – a design element that minimises damage should an engine ingest foreign objects.
The titanium aluminide used for blades in the low-pressure sections of some new engines is brittle, but provides high heat resistance. Futuristic materials and the complex shapes required to securely unite them into a single turbine blade need equally futuristic machining processes, particularly when it comes to machine movement.
To meet the standards of aerospace manufacturers, the machine must also be able to produce a high-quality finished blade that requires minimal polishing and less bench work than a blade processed on a general application machine. GF Machining Solutions’ Liechti Turbomill 1400 g aerofoil machining platform has been designed to handle these challenges. The machine’s configuration means that blades are clamped at each end and rotated between centres, while a milling tool performs cutting operations. This motion facilitates the creation of complex aerofoil contours, allowing the machine to perform heavy-duty roughing and dynamic finishing for the aerofoil, root form and shroud.
Intricate profiles can be rapidly created on the leading and trailing edges of the blades that control airflow into the engine, while maintaining the tight tolerances that maximise fuel efficiency.
For further information www.gfms.com/uk

25 years of ETG

Machine-tool supplier, the Engineering Technology Group (ETG), celebrated its 25th birthday in style recently, when it showcased its latest manufacturing technologies.

ETG, which recently acquired HK Technologies, threw open the doors of its Wellesbourne headquarters to give over 450 industry delegates the latest insight into the world of turnkey solutions, with two new product launches, a UK debut for the Nakamura MX100 and an in-depth look at the latest additive manufacturing and wire EDM machines. Orders for four new CNC machines were taken during the two-day event.
For further information www.engtechgroup.com