Tidal turbine

Scottish Government funding of £3.4m has been awarded to help build the world’s most powerful floating tidal turbine.

Scottish engineering company Orbital Marine Power has been awarded the money as the first recipient of the Scottish Government’s £10m Saltire Tidal Energy Challenge Fund. The funding will be used to deliver the next-generation O2 2 MW floating tidal energy turbine, which will be capable of powering more than 1700 homes a year. Of particular note, the O2 project will demonstrate how this emerging industrial sector has the ability to deliver new jobs, while pioneering solutions for a zero carbon future.
For further information https://orbitalmarine.com/

Get familiar with horizontal bending

Horizontal bending presses are suitable for many operations, including straightening, punching, shearing and bending.

These machines might not see as much use as a corner notcher or press brake, but for the angle bending of cleats, bracketry and small parts, a horizontal press can handle thicker materials and deliver genuine production line efficiency, reports Selmach Machinery.
The Selmach range is built around two different presses. Firstly there is the Morgan Rushworth HBM range, which is both capable and adaptable with seven different capacities. The range extends from the HBM 10/150, featuring a maximum pressure of 10 tonnes and a tooling height of 150 mm, up to the HMB 100/300, a machine that offers 100 tonnes maximum pressure, a 10 kW motor and, like all the models in the range, a 10 mm/sec working and return speed.
Selmach also offers the SIMASV hydraulic range. These top of the line machines combine power with ease of use, thanks to hydraulic cylinders located below the table, giving a spacious working area that lets users perform enclosed bends without colliding with the machine’s frame. The four models in the SIMASV range offer capacities from 22 to 100 tonnes, with rapid-change tool pins, a large range of specialised tooling and quiet operation.
The company has found over time that the most popular bending presses tend to fall in the 10-40 tonne capacity range.
For further information https://selmach.com/

MTC delivers 40% capacity boost

Flexiform, a UK designer and manufacturer of office furniture is increasing its production capacity by 40% and will improve productivity by a quarter with the help of experts from the Manufacturing Technology Centre (MTC).

As a result, the company, which has been manufacturing office furniture in the UK for more than 40 years, will be able to satisfy its fast-growing order book without the need for a significant and costly expansion to its manufacturing facility.
An SME team from the MTC’s Manufacturing Support Services operations, based in Coventry and Liverpool, worked with managers and operators from Flexiform, helping them develop a plan which increases capacity by 40%, with an additional surge capacity of 20%, without increasing site footprint. Furthermore, the multi-million pound investment, together with changes in working practices, will help increase productivity by 25%, with a significant reduction in operational lead time.
For further information www.the-mtc.org

Get the most from a sheet-metal brake

Baileigh Industrial specialises in sheet-metal brakes, the major components of which include clamps to hold the sheet metal, a bending plate where the sheet metal rests, and a lever that lifts the bending plate until the desired angle has been achieved.

Hydraulic sheet metal brakes from Baileigh boast a fully welded top beam, bending leaf and solid steel support rods, which help minimise any deflection when bending at full capacity. So, how do users get the most from such machines?
Like with any project, the best place to start is by measuring not once, but twice. By measuring twice, users can avoid multiple bending attempts. Once all the sheet metal required for the project has been cut to the desired sizes, it is time to make the first bend. Slide the metal into the machine until the measurement marks line up with the clamps on either side. Then, simply lower the clamping lever using the handle on the side of the brake and fix it against the sheet metal.
Once in place, lift the lever on the bending blade so that the metal moves up toward the sheet-metal brake. Using the angle guide on the side of the brake, bend the metal until the angle indicator shows the correct angle. Stay in that position for a few seconds before replacing the lever back to its original starting point.
Now all that is left to do is remove the sheet metal and check the bend matches the required angle. If the bend is not quite right it is always possible to re-insert the metal into the clamps and bend the metal further.
For further information www.baileighindustrial.co.uk

SevenHills unveils tube-bending facility

SevenHills Fabrication, part of the Steetley Corner Group of companies, has expanded its production to include bespoke tube bending through inward investment.

The company has invested £60,000 in an electric tube-bending machine to broaden its offer and complement its established design, consultancy and fabrication services, which include laser cutting and welding.
James Harding-Terry, managing director of Sheffield-based SevenHills, says: “The installation of a tube-bending machine not only adds significantly to our function as a one-stop-shop for fabrication projects, it is an important stage in the company’s transition to Industry 4.0, which is essential for future-proofing the business. It is a highly flexible piece of equipment with a range from 19 to 90 mm external diameter tube, and allows for bending complex tube geometries within seconds of programming.”
The AMOB NDH series electric tube-bending machine comes with a hydraulic mandrel extractor, hydraulic clamp and pressure die, and can be used to fabricate a variety of products, ranging from hand-rails to complex, bespoke geometric shapes.
Demonstrating 31% year-on-year growth with a turnover of £2.5 million, SevenHills will see investment reach £1m over the past two years.
“Increasing investment will see us install more new machinery, including a Bystronic press brake and a Panasonic robot welder before the end of the year,” says Harding-Terry. “This follows the commissioning of a £550,000 laser cutter less than two years ago. Although there is a lot of business uncertainty around at the moment due to Brexit, investment cannot stand still and UK businesses like ours must be ready to compete at the highest level, which means using the best resources.”
For further information www.sevenhillsfabrication.com