Full cohort for AME

The UK’s ‘Faculty on the Factory Floor’ has recorded its fifth full cohort, proving that students are still determined to be industry-ready when they go in search of employment.

More than 30 young people have signed up to The Institute for Advanced Manufacturing and Engineering (AME)’s BEng and MEng courses, giving them access to the latest teaching expertise, and a host of shop-floor projects and technologies. The joint collaboration between Coventry University and Unipart Manufacturing has pivoted the learning content to ensure it can deliver the same depth of knowledge through a mixture of online classes and 5 hours per week of face-to-face study.

For further information
www.coventry.ac.uk/ame

Endeavor on the front foot

Didcot-based Endeavor Engineering is a subcontract supplier of precision parts to sectors that include motorsport, semiconductor, oil and gas, aerospace, and scientific instrumentation.

From the outset in 2012 the company has invested in new Doosan machine tools from Mills CNC. In fact, Endeavor Engineering now has eight Doosan machines at its disposal: three Puma lathes and five DNM-series machining centres.

Says company director Martin Bell: “We did our homework: we spoke to customers and we attended trade shows. From our research we found that Doosan machines were popular. They had a good reputation in the market and were renowned for their quality, performance, reliability and value.

“When we first approached Mills to discuss our machining requirements, they understood what we were trying to achieve and were on-board immediately,” he adds.

The Doosan machines at Endeavor Engineering are being used to produce a range of components made from materials including steel, stainless steel, titanium, aluminium, plastics and composites, to exacting accuracies and finishes.
“We have a good relationship with Mills CNC based on mutual integrity and trust,” says Bell. “In addition to investing in Doosan machines we use Mills’ independently-operated machine-tool finance arm to help fund our investments, and its CNC Training Academy to help train our programmers and operators.”

Adds fellow director Andy Strong: “Continuous improvement is a journey, not a destination. We’re constantly looking to move forward and be the best we possibly can.”

Endeavor has a rolling five-year plan that is flexible, and reviewed and updated regularly to ensure its relevancy. As part of the plan, the company is shortly hoping to increase its current 4500 sq ft of floor space by acquiring premises adjacent to its existing facility.

For further information
www.millscnc.co.uk

New process for composites

TRB Lightweight Structures (TRB) has created a new production process to deliver continuous-fibre thermoset composite parts at high volume. TRB’s process combines proprietary snap-cure resins and in-house produced prepreg materials with state-of-the-art robotic manufacturing to generate high-specification, ready-to-ship thermoset parts in just minutes. This automated process is already being used to supply a global tier-one powertrain manufacturer with critical battery components destined for electric buses.

For further information www.trbls.com

£1.2m CNC investment at TGM

Targeting opportunities with the major aerospace primes has seen a Lancashire manufacturing specialist invest £1.2m in state-of-the-art CNC technologies. TGM, which is part of the £43m Aero Services Global (AS.G) Group, has just completed its first parts for a MoD contract on its recently installed Zimmermann FZ33 milling machine.

The long-bed capabilities, machine dynamics, 30,000 rpm spindle speed and fast cycle times will provide the company with additional capability to take on more than £2m of new work annually, as well as allowing it to tender for contracts on larger structural assemblies.

Sarah Stephens, director at TGM, says: “Traditionally we have provided three, four and five-axis machined components to aerospace tier-ones and this is still a core market, but we now have the technology, processes and skills in place to work directly with the primes.

“The Zimmermann is a fantastic machine and is the largest of all of the 18-strong CNC machine tools we currently have at our Preston facility,” she adds. “An initial package of work is already in production on the Zimmermann and there are plenty of opportunities we’re currently exploring that could fill up capacity. With this additional technology, we’re hoping to double sales to £6m over the next two years.”

TGM, which became part of AS.G in 2016, specialises in the machining of both hard and soft metals, producing components and sub-assemblies for customers supplying Airbus and BAE Systems.

“The first package of work for the Zimmermann is worth £1.4m to our business over two years and is the type of contract we are now looking to secure,” concludes Stephens.

For further information
www.tgmeng.co.uk

Tube mill installed at PEASA

Earlier this month in San Luis Potosi, Mexico, PEASA (Productos Especializados de Acero) inaugurated its brand-new tube plant equipped with a complete OTO tube mill from Fives.

The new plant is designed to produce cold-drawing tubes from high-yield material destined for various applications in the automotive industry. Fives’ OTO 606HQ mill is capable of processing round tubes with high-yield strength (up to 900 MPa) and with a diameter to thickness ratio of 6. Fives and PEASA are long-term partners, having commissioned several tube mills, both for stainless-steel applications and conduit tubes, over the past few years.

For further information
https://tube-pipe.fivesgroup.com/