Customised press-brake tooling

Mate Precision Technologies now offers modified standard and custom press-brake tools that supplement its range of standard hardened and precision-ground solutions.

While Mate’s standard tools fulfil the needs for most fabricating operations, bending variations may require modifying the angle of a standard punch or die by a few degrees. This alteration is easily accomplished because the induction hardening depth is 3-4 mm. As a result, material removal to modify an angle or change a radius can be achieved without jeopardising the tool’s structural integrity.

Other frequent tool modifications include cutting a window or relief pocket to provide clearance so that a formed part does not collide with the punch during the forming process. Mate offers adjustments backed by extensive experience to ensure its modified press-brake tools perform up to expectations.

When a standard or modified standard press-brake tool is not the best solution, the company’s application specialists can design a bespoke tooling solution. Frequent custom requests include forming multiple bends in one stroke to decrease manufacturing costs by increasing the number of formed parts produced per hour. A good example is a hinge curl tool that can form the curl in two or three strokes.

Mate offers an endless variety of custom press-brake tools for virtually every special bending requirement. All Mate press brake tools – standard, modified and custom – are backed by the company’s 100% customer satisfaction guarantee.
For further information www.mate.com

Machines for aerostructures enhanced

Starrag UK has announced a host of improvements to its Ecospeed and Ecoforce machines – for aluminium and titanium aerostructure component machining respectively – to improve cutting performance in terms of both reduced cycle times and the consistent production of high-quality components.

The developments include: a more powerful spindle – 150 kW for the Ecospeeds – for even higher productivity; enhanced software routines such as optimised chatter control and adaptive jerk feed control on both Ecospeeds and Ecoforces; and new pallet options – on the Ecoforce Ti 9 and Ti 13 models – to accommodate ever-increasing workpieces sizes, particularly in structural aerospace components.

Starrag is also promoting cost benefits through the use of MQL as opposed to conventional flood coolant, with users obtaining at least three-fold savings, primarily through eliminating the need for coolant-related maintenance and recovery systems.

The use of MQL rather than conventional cutting fluid (on any machine in Starrag’s comprehensive range) is heavily promoted for aluminium machining, and it is suggested that if MQL is used at 100 ml/hour, 16 hours/day for six days a week and 50 weeks of a year, the total operating costs of €10,000 are far less than the €30,000 spent on conventional coolant. In addition, the difference in capital investment for the different systems is even greater.

The machines’ continual evolution is the result of constant investigations by Starrag’s expert product specialists and engineering teams into improvements that will enhance machine performance in the most cost-effective manner.

For further information www.starrag.com

MTC helps reshoring efforts

A Midlands supplier of commercial vehicle engineering and industrial hardware is reshoring component production from China with the help of experts from the Manufacturing Technology Centre.

Bloxwich-based Albert Jagger Engineering, which has been producing metal components for more than 70 years, has already reshored the production of almost 250,000 fastening components and in the process has, in some cases, reduced costs by up to 50%. The MTC worked with Albert Jagger to produce a new factory layout, introduce new CNC machines and automation, and re-train staff using VR and AR.

For further information www.the-mtc.org

Lantek increases its customer base

Lantek, a specialist in CADCAM, MES and ERP software – and an expert in the digital transformation of sheet metal and structural steel manufacturing – has added over 1100 new clients to its portfolio in the first half of 2020.

The growth is a new milestone for the company, reaching a total of 24,800 customers. Lantek says this increase is a remarkable achievement considering it happened in a period marked by the COVID-19 pandemic and the strict measures taken by many countries in response. The regions with the greatest client growth in the first half of the year include China and Korea, followed by Europe.

For further information www.lantek.com

Tees invests £0.5m in new borer

Tees Components has invested £500,000 in a new CNC horizontal boring mill, a Hyundai Wia KBN 135CL from TW Ward CNC Machinery.

The machine will enable the company to double capacity of this type at its CNC machining facility in Skelton.

Used for CNC boring and milling, the technology is capable of machining extremely large parts to very small tolerances due to the extent of its axes (4 x 2 x 2 m) and rotary table-loading capability. The machine’s table accommodates 20 tonnes while the X axis is 4 m and the W axis is 700 mm, making it suitable for precision components needed by the defence, power, and oil and gas sectors. Even at this size, it is not the largest capacity on site at Tees by any means, and joins a suite of CNC horizontal borers following decades of heavy investment.

Sharon Lane, managing director, says: “This significant investment is an essential element in supporting the delivery of our increasing project pipeline, and we’re ready to push ahead with our growth plans.”

Ward CNC’s managing director Simon Whitworth adds: “We have a proud and long-standing relationship with Tees Components which began with the supply of a Webster & Bennett vertical boring machine four decades ago. Ever since that time they have continuously showcased their capability and commitment to their customers, and it is a privilege to support such an esteemed organisation.

“Now that the machine has been commissioned, we look forward to continuing this relationship by supporting Sharon and the Tees Components team with any technical or applications support required on their new projects,”
he concludes.

For further information www.wardcnc.com