Heavy press dies handled quickly and easily

In Eltville am Rhein, Jean Müller develops and produces around 40,000 components for distributing, controlling, securing and measuring electrical energy in low-voltage networks. For handling particularly heavy punch-press tools for manufacturing a new product series, the family-run business was initially looking for a new transport cart. In the end, however, the company acquired a complete die-changing system from Roemheld, comprising racking and a lifting cart with integrated docking system and radio remote control. Similar technology is available in Britain and Ireland through Roemheld UK.

A the heart of the joint solution is the manoeuvrable, electrically-driven Roemheld RWA 4000 die-changing cart, which is capable of carrying a load of up to 4 tonne. It has a die-changing table with integrated hydraulic ball bars and a pull-push system that facilitates automatic insertion of the dies on a press bed.

During transport, the hydraulic balls in the cart table are lowered and, consequently, the die is prevented from slipping. A safety circuit ensures that the RWA 4000 only moves when the ball bars are retracted. Removable safety bars at the front and sides of the support surface additionally secure the die. Users can control the cart from a central panel on the drawbar, on which a multi-function display sits. Alternatively, employees can adjust the most important cart functions remotely via the radio control.

Jean Müller’s new system has been in continuous three-shift operation since the spring of 2022, the year that the company celebrated its 125th anniversary. The distances the dies have to travel to the presses is now shorter, resulting in a time saving of 15 minutes for each changeover, which happens up to three times per shift.
For further information www.roemheld.co.uk

Strong demand for servo roll feed equipment

The Atkin Automation division of Group Rhodes is celebrating a number of major contract wins to manufacture a number of roll feeds for companies in the northwest and southeast of England. Specifically, the orders include the production of an RFC 100-300 mm wide heavy-duty unit, an RF70-100mm wide machine and an RF100-50 unit to run heavier narrow strips in galvanised steel. All units will feature multi-pitch and tool-gag functions to enable the manufacture of complex punched components for construction metalwork.

Atkin is also producing an RF70-300 unit for a manufacturer of clamping systems in the automotive sector and has won a contract to produce three smaller decoilers to serve the grinding process used in the manufacture of technical/craft blades. A further order for four bespoke units from the same company, complete with a vertical to horizontal tilt mechanism, is also on the expanding order book.

With further promising sales enquiries in the pipeline, the future looks very positive for Atkin Automation. The company is currently busy working on prospective orders with press builder and sister company Rhodes Interform for the design and manufacture of complete metal-forming lines.

Geoff Barker, sales manager for Atkin Automation, says: “We’ve had a very busy 12 months and the fact that so many customers are returning to us with new equipment orders is testament to the service we provide.”
For further information www.grouprhodes.co.uk

‘Good’ grade for MTC Training

MTC Training’s staff, learners and partners are celebrating the success of the organisation’s first full Ofsted visit. The skills provider, which seeds the UK manufacturing industry with future-proof engineering skills through bespoke specialist training programmes, secured an overall rating of ‘Good’, with ‘Outstanding’ grades for ‘Personal Development’ and ‘Behaviours and Attitudes’.The inspection took place across MTC Training’s two centres: the Advanced Manufacturing Training Centre in Coventry, and Oxfordshire Advanced Skills in Culham.
For further information www.the-mtc.org

Pheonix Tooling rises to the proving-out challenge

A Black Country specialist in precision press-tool design and manufacture is targeting £3m turnover by 2025 after it completed a £1.1m investment drive that included the installation of a complete new press line.Phoenix Tooling & Development, which supports customers in the automotive, construction, white goods, electric vehicle and medical sectors, has extended its long-standing relationship with Worcester Presses to purchase a new 500-tonne Ching Fong press and full coil line.

The GTX 500-D offersa long tool bed (3.4 x 1.5m) and is equipped with a 3-in-1 Tomac decoiler, straightener and feeder line that allows the business to build larger tools and, more importantly, prove-out complex tooling projects.This is a major development for the Aldridge-based business, with the company now able to give its growing customer base full confidence that the tooling produced will stamp components to the required production rates, quality and consistency. The business also has the equipment needed to simulate full production testing and support a seamless handover process to its clients.

“We relocated last year and thought about whether to persevere with our 1930s Wilkins and Mitchell 300 tonne press,” says Martin Mulvey, managing director of Phoenix Tooling & Development.“After careful deliberation we decided to use the move as the perfect time to search for a more powerful press with better control and ancillary equipment that could accelerate our try-out and commissioning processes.”

He continues: “Worcester Presses has been superb. Russell and his team spent lots of time exploring our requirements, challenging our approach, and then identifying possible solutions – the best one being the impressive Chin Fong GTX 500-D and Tomac 3 in 1 TLF4-800 coil line.”
For further informationwww.worcesterpresses.co.uk

Bobcat invests in energy-efficient press technology

Bobcat, a manufacturer of compact construction equipment, is increasing production capacity at its Gwinner, North Dakota facility, with the help of AP&T Group. A new, highly automated tandem press line, which recently began production, will more than double press production capabilities, reduce energy consumption, lower noise levels and improve the forming of complex sheet metal parts.

“This investment will provide us with new capabilities and efficiencies in our metal stamping operations, and it aligns with our commitment to innovation, sustainability and continued investments in our manufacturing footprint,” says Mike Ballweber, president of Doosan Bobcat North America.

The new line includes AP&T’s energy-efficient servo-hydraulic press and automation. Furthermore, the assignment includes line integration, operator training and support.

“Bobcat is one of the first companies in North America to invest in the future by implementing this automated solution using our new press technology,” says Dr Christian Koroschetz, chief sales officer at AP&T Group. “This investment also supports Bobcat’s interest in pursuing sustainable, energy-efficient manufacturing solutions.”

The new AP&T servo-hydraulic press is 70% more energy efficient than a conventional AP&T hydraulic press. According to the company, the press also provides increased productivity and superior forming capabilities, which enables the pressing of more intricate and complex designed parts, along with shorter cycle times.

Bobcat first became aware of the new press technology through a relationship with Wisconsin-based TCR Integrated Stamping Systems, an equipment manufacturer consultant and system provider for the metal-forming industry.

“While visiting AP&T in Sweden, I was introduced to their latest automation breakthrough and knew it would provide a significant advancement for Bobcat,” saysTodd Wenzel, president of TCR. “In addition, AP&T demonstrated their new servo-hydraulic technology.”
For further information www.aptgroup.com