From fabricator to all-rounder

Family-owned M&J products started life in fabrication, producing architectural ironwork for industrial and domestic customers over 35 years ago. The natural progression was to move into sheet metalwork. While fabrication and sheet metalwork remain a major part of its business, under the direction of Adam Bills, the Bolsover-based company is now expanding into machining.

“Like any business, we look to drive down costs and add to our competitiveness; upgrading our machining capability was key to achieving that,” says Bills. “Although our customers appreciated and liked what we did, we knew we had to move on from manual machining, and CNC would bring the versatility that we needed. However, our limited experience with CNC meant we had to be careful in which direction we jumped and we probably spent six months researching the best option for us.”
That was two years ago and the decision by Bills was to go for an XYZ ProtoTrak bed mill, which has now been joined by an XYZ 1020 VMC with Siemens control and fourth-axis attachment.
“We were being asked to get involved with more complex contracts, including water pump development and mould work, in particular rotational moulds,” says Bills. “This meant we needed larger capacity and the XYZ 1020 VMC gave us just what we needed.”
The XYZ 1020 VMC has axis travels of 1020 x 520 x 540 mm in XYZ, with an 1120 x 520 mm table able to support workpieces up to 800 kg. Performance is enhanced by the use of boxways with 20 m/min feedrates in all axes and an 8000 rpm, 20 hp, BT40 spindle complemented by a 24-position toolchanger.
For further information www.xyzmachinetools.com

Starrag machines fuel diversification in Scotland

“Scottish companies traditionally immersed in the oil and gas sector are increasingly looking to diversify into the high-speed machining of aluminium,” or so says Starrag UK. Taking part in the recent ‘Profitable growth through applied research for Scotland’s manufacturing sector’ event at the University of Strathclyde’s Advanced Forming Research Centre (AFRC), Starrag UK received “a number of serious enquiries for machines from Scotland-based blue-chip companies”.

These included an oil and gas OEM which is showing great interest in the Scharmann ‘lights out’ Ecoforce solution for automating large-valve machining using a system that would incorporate component transport, co-ordinate measuring machine technology and robot welding.
In addition, a company involved in shipbuilding is also considering, for the machining of large workpieces, Droop+Rein’s kinetic measuring system in conjunction with the SQS self-qualification system and V3D for checking rotational axes with a touch probe.
Visitors to the event also reacted positively, says Starrag UK, to the affordability of the recently-announced Heckert Focus horizontal machining centres (pictured). These “flexible and cost-efficient” machines are designed for general subcontract applications performed by supply chain partners.
At the AFRC event, Starrag displayed a number of machines for aerostructure (Starrag STC 800X horizontal machining centre), aero assembly (Droop+Rein FOGS overhead gantry-type machine), automotive (Heckert HEC horizontal machining centre) and oil and gas (Scharmann Ecoforce horizontal machining centre) applications.
For further information
www.starrag.com

TiFab project

The largest-ever research project backed by Innovate UK for developing cost-effective titanium-alloy structural airframe parts is nearing completion. The three-year TiFab programme has studied more than 170 aircraft components to assess their suitability for an advanced-joining process which could offer annual raw material savings of around £9m. TiFab consortium members CAV Advanced Technologies, Kuka, Ten Solutions and The Welding Institute predict that manufacturers could save over 200 tonnes of titanium a year if they chose linear friction welding to bond parts instead of machining from solid billets.
For further information www.nearnetshape.co.uk

Changes at 600 UK

600 UK has announced changes to its management team with Terry Allison named managing director and Paul Rushworth (sales director) and Trevor Moore (production director) appointed to the senior management team. Completing the team are technical director Jonathan Wright and finance director Richard Taylor. 600 UK owns the brands of Colchester and Harrison lathes, Pratt Burnerd workholding, Gamet Bearings and the recently introduced Clausing Machine Tools, which are all distributed throughout the UK and Europe.
For further information www.600uk.com

Lloyds Bank to sponsor MACH 2018

The MTA has announced that Lloyds Bank Commercial Banking is to be, once again, the headline sponsor of the largest event of its kind in the UK – MACH 2018. This is the fourth time Lloyds Bank has sponsored MACH, further strengthening a long-term relationship between the bank and the MTA, the organiser of the event. MACH takes place every two years and in 2016 attracted over 25,000 visitors. As part of its ‘Helping Britain Prosper’ plan, Lloyds Bank is support British manufacturing with an additional £1bn of new lending this year. MACH 2018 will be held on 9-13 April at the NEC Birmingham.
For further information www.machexhibition.com