Advanced chip breaking at Sub CNC

Like most turned parts subcontractors, Sub CNC Precision uses its 14 twin-spindle, multi-axis bar autos, in this case all from Citizen Machinery UK, to turn-mill parts in one hit from a wide variety of metals that extend from mild and stainless steels, through copper and aluminium alloys, to exotics such as Monel, Inconel and titanium. Likewise, the company produces components from many types of plastic including nylon, PEEK and Delrin.

The list of industries served is also long, encompassing aerospace and defence, telecommunications, motorsport, automotive, marine, agricultural and medical, the latter accounting for 20% of turnover in an average year.
So when Rolls-Royce was trying to find a suitable firm to produce a particularly difficult pair of plastic components for the Ventilator Challenge UK, it is unsurprising that its email list included ISO 9001:2008-accredited Sub CNC, whose name had been passed to the government’s consortium by Citizen, which had been identified as a critical supplier.
One of the reasons for Sub CNC winning this plastic turn-milling work, as well as subsequent urgent medical contracts, is the option to use on four of its 12 Citizen sliding-head lathes the manufacturer’s patented LFV chip-breaking software. The machining of plastic materials, as well as many metals, results in stringy swarf wrapping itself around the tool and component, forcing the operator to stop the machine frequently for remedial action, compromising productivity. LFV avoids this situation by oscillating the tool by a few tens of microns to break the swarf into small, manageable pieces, the length of which can actually be programmed.
The two components for Rolls-Royce required the use of sliders capable of turning 32 mm diameter bar. At Sub CNC, the only machine of this capacity equipped with LFV is an L32-VIII, which was deployed for producing the most difficult part with drilled and milled features.
For further information www.citizenmachinery.co.uk

ModuleWorks hits million milestone

CAD/CAM/CNC software specialist, ModuleWorks, is celebrating a special milestone with the millionth commit to its software version control system.

“This is a special day because it means we’ve improved, enhanced and extended our software 1,000,000 times,” says David Plater, technical director of ModuleWorks. Founded as an independent CADCAM component supplier in 2003, ModuleWorks has grown into a 200-strong international team whose software solutions are optimising the quality and efficiency of manufacturing processes in over 500,000 seats of installed CADCAM and CNC software around the world.
For further information www.moduleworks.com

Kaman delivers 80,000th rear fuselage packer

Kaman UK has delivered its 80,000th rear fuselage packer to BAE Systems for its F-35 manufacturing programme.

Pictured is an RAF F-35B Lightning (II) from 617 Squadron based at RAF Marham.
The new stealth jet is performing a hover manoeuvre during RIAT 2018.
The Royal International Ait Tattoo 2018 is held at RAF Fairford, Gloucestershire 13-15th July. It is an annual event and attracts crowds of over 150,000 who come to see aerial displays and get up to close aircraft from around the world.
The Lightning fifth-generation combat aircraft will operate alongside the Typhoon. Lightning is a multi-role machine capable of conducting missions including air-to surface, electronic warfare, intelligence gathering and air-to-air simultaneously.
This year marks a special milestone for the Royal Air Force as they celebrate their centenary and is the main theme of the event.

Supplying these parts since 2003, the rear fuselage packers, and 1000 plenum ducts, have been used in the manufacture of over 500 aircraft. Kaman UK first began working with BAE Systems in 1951 under its predecessor company, English Electric Company.
Christopher Morris, Kaman UK’s managing director, says: “We are pleased that we’ve been able to support BAE Systems as it develops the aircraft for today and tomorrow that will guarantee the nation’s security and provide continued employment for thousands of engineers and support staff across the UK supply chain. We’re looking forward to continuing the supply of parts and services for this aerospace and defence leader by investing in our technology, our people and our systems.”
For further information www.kaman.com

ACE goes for gold with Collins Aerospace

A Shropshire-based manufacturer of precision components has been selected to take part in a prestigious supplier development programme by Collins Aerospace.

Advanced Chemical Etching (ACE) is working with Collins Aerospace on a host of continuous improvement and training activities to help the firm strengthen its ability to supply group factories across the globe.
The company is now setting its sights on securing ‘Gold Supplier’ status, which could be achieved over the next six months if it continues to meet 100% on-time-in-full (OTIF) delivery and stronger collaboration on root cause analysis.
For further information www.ace-uk.net

Subcon to run alongside MACH

MA Exhibitions, which owns and runs Subcon, The Engineer Expo and The Manufacturing Management Show, has taken the decision to reschedule the events from 28-30 September to 26-28 January 2021.

The shows will now take place in halls 7 and 8 at the Birmingham NEC, running alongside MACH 2021, as well as Air Tech, Fluid Power & Systems, Drives & Controls, Plant & Asset Management and Smart Industry Expo.
According to the organiser, the absolute priority remains the health, safety and wellbeing of all exhibitors, visitors and staff. The new January dates will facilitate the delivery of the best possible event experience for everyone involved. All existing exhibitor bookings will be automatically transferred to the new dates and a member of the team will be in touch over the coming days to discuss any questions.
For further information www.subconshow.co.uk