Addmore boosts tool life and cuts cycle time

Addmore Engineering, based in Bedford, is a CNC machining company that supplies high-precision parts to the automotive, medical, and oil and gas industries. What started from a barn in Watford is now a large operation which spans several buildings, employs 48 skilled machinists and runs 24 hours a day.

Specialising in highly precise and intricately machined parts, Addmore turned to Ceratizit over 20 years ago to help with its complex component and tooling needs. Regularly visited by an applications sales engineer and a technical sales engineer from Ceratizit, the two companies enjoy a strong working relationship that positively impacts business growth.

While manyCeratizit inserts are in use at Addmore, a recent switch made was to Ceratizit’s Pentron drill with the ambition of increasing tool life and saving money on tool replacement costs. The tool Addmore was using previously was the 2xD 46 mm diameter C900 from Ceratizit. Although successfully completing the job, the inserts were getting pick-up and sticking to chips.

Addmore saw immediate benefits from using Ceratizit’s 2xD 46mm KUB Pentron drill. Whereas the previous drill had an insert life of between 55-75 parts per edge, the Pentron drill increased this to 120+ parts per edge, delivering an improvement of well over 50%.

Shaun Thornton, technical manager for Ceratizit UK, says that this improvement is “down to Ceratizit’s SOGX 03 geometry and BK8430 coating in combination with the Pentron drill. This specialist coating minimises chip-sticking and increases swarf evacuation due to its optimised flutes.”

As well as the cost-saving benefits which come from the extended insert life of the Pentron drill, switching to this insert also meant that machine cycle time was reduced by 10%.
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