Compact storage and sawing from a single source

To meet growing demand, stockholder, processor and distributor Brütsch/Rüegger Metals AG, located in Regensdorf near Zurich, has upgraded its operations by replacing a semi-automatic honeycomb storage system for housing long stock with fully-automatic Unitop and Unitower storage systems from Kasto.

Brütsch/Rüegger is witnessing significant growth, today stocking 5500 tonnes of metals of 8000 different types and sizes. However, with this higher level of business came challenges. The honeycomb storage system from the 1980s was reaching the limit of its capability.

“Expanding the existing warehouse was not feasible due to infrastructure constraints, leaving only one option – consolidation,” explains Patrick Epp, managing director of Brütsch/Rüegger. “This led to the initiation of a new project to increase storage capacity, modernise the warehouse and enhance process efficiency.”

The metals specialist had complex requirements for the new installation, which needed to offer twice the storage capacity and fit within the 26 m wide hall. Additionally, the system had to be reliable, easy to operate and able to employ seven different storage and retrieval stations, allowing simultaneous processing of materials with multiple saws.

Says Epp: “We’ve been using a KASTOwin A 3.3 bandsaw from Kasto since 2018 and we’re very satisfied with its performance. This was one of the primary reasons we chose to meet with Kasto at a trade fair to talk about our requirements.”

Kasto recommended its Unitop 3.0 overhead, horizontally-moving gantry crane system with 521 storage positions for storing material up to 6.5 m long, and its Unitower 3.0 cassette storage system, with vertically-moving stacker crane, able to accommodate 12 m long material. Both systems are computer controlled by the KASTOlogic warehouse management system. The installation also includes two new bandsawing centres from the KASTOwin series, models F 3.3 and A 3.6.

More information www.kasto.com