Walter showcases an ultra-versatile update

By upgrading its master adaptor from HSK to Walter Capto, tool manufacturer Walter is launching a new system interface. The interface incorporates concealed balancing holes, which were previously on the outside of the tool.

This balanced construction created at the Walter factory also incorporates an integral chip hole. As a result, there is no longer any need for the user to drill this hole. It provides machine shops with the possibility of digital tool integration for automated tool management, for example. This is because users can save tool data such as dimensions by inserting a data chip into the tool ready for reading out when required, like for activities such as programming or archiving. Walter offers the modular adaptor (HA06-C and HA10-C) from HSK-A to Walter Capto with HSK-A 63 or HSK-A 100 interface in Capto sizes C3-C8.

End users will benefit from high levels of process reliability and precision as the adaptor is very rigid. A further advantage is precise repeat accuracy down to 2 µm during tool changes.

Inherent versatility makes the system suitable for all types of adaptors, such as Weldon, ER collets and hydraulic expansion chucks, or milling adaptors with arbors for milling and hole-making. The system is thus compatible with all kinds of machines, from machining centres through to multi-tasking machines.

Users of data storage devices can open up their entire range of tools with the master adaptor thanks to its suitability for use with all types of machine and machining operation.

More information www.walter-tools.com

Roemheld introduces electric swing clamps

A new range of electrically actuated swing clamps capable of generating high forces for securing workpieces during machining is now available from Roemheld UK. Manufactured by Roemheld’s German parent company alongside established pneumatically actuated variants, users can control the latest clamps individually or in multiples. The maintenance-free units are suitable for mounting vertically or horizontally, and work well as part of automated work-holding solutions.

Driven by a wear-resistant, brushless, 24 VDC motor via a gear and threaded spindle, the device requires only 3 mm of axial lift before the clamping arm swivels. According to the model in use, it rotates by either by 90 or 180°, clockwise or counter-clockwise. Other swing angles are available on request. The electronic control for the motor is built into the swing clamp housing and has its own 24 VDC/100 mA power supply.

Two variants of swing clamp are available, 1833 and 1835, the latter having a higher clamping force. For both models, which carry an IP67 ingress protection rating, users can adjust and monitor the force, its maximum value depending on the length of arm deployed. It takes approximately 3 seconds to secure or release a component. Should the power supply fail, there is no loss of clamping pressure.

During unclamping, the arm swings back to its starting position. Should it meet an obstruction during motion, in either direction, automatic and instantaneous motor switch-off protects the mechanism from overload.

More information www.roemheld.co.uk

1st MTA offers Breuning IRCO automation

Under an exclusive partnership agreement, 1st Machine Tool Accessories (1st MTA) is introducing the UK and Irish markets to the extensive range of bar feeders, load/unload systems and custom solutions manufactured by German automation specialist Breuning IRCO. The equipment is suitable for automating CNC sliding-head and fixed-head turning centres, including multi-tasking lathes, as well as mill-turn machining centres, rotary transfer machines and special purpose machine tools.

The strategic collaboration introduces a new era of standard and tailor-made automation solutions for CNC machine tools, including short and long bar feeders, workpiece handling systems and hybrid automation arrangements, helping manufacturers to enhance productivity, efficiency and profitability. As a result of the new partnership, 1st MTA is able to provide users with local expertise and consultation, as well as installation services and ongoing after-sales support.

Modular product design allows for fully bespoke solutions that fit individual customer requirements. Notable is the advanced vibration damping built into the barfeeds, which improves the reliability of feed and positioning, as well as machining stability. This factor is especially important when turning long or heavy bars, or indeed any bar at high speed.

The accurate alignment of stock with the machine tool and precise synchronisation of barfeed and machine ensures smooth operation, efficient production and process control. Stock feeding is consistent, resulting in high-quality components, few machining errors, and minimal scrap and material wastage. Added benefits include longer-lasting tools that save cost, and the absence of vibration to extend the machine’s operational life.

The barfeeds can handle a wide range of material sizes from 3 to 104 mm in diameter, and up to 6 m in length (optionally 10 m). More information www.1mta.com

Mayor visits A&M EDM

Precision engineering company A&M EDM welcomed Richard Parker, Mayor of the West Midlands, to commission a new CNC machining centre funded by a UK Government grant to accelerate growth at manufacturing SMEs. The investment in a three-axis Hurco machining centre increases A&M’s capabilities to produce complex Inconel parts for aerospace customers. From a two man start-up in 2002, the company has grown to a current workforce of 84 and sales over £8m. Since 2014, A&M EDM has trained 23 apprentices, with eight apprentices currently on the books.

More information www.amedm.co.uk

Group Rhodes expansion

Group Rhodes, a manufacturer of solutions for the metal-forming, composites and material handling sectors, has marked its 200th anniversary by revealing a 2323 m² facility expansion adjacent to its production facility in Wakefield. The new area will allow the group to enhance its operations with new spares and storage space, enabling it to be more responsive to customer requirements. The news comes just weeks after Group Rhodes announced it had appointed 16 new employees across its Rhodes Interform, BJD Crushers and Craven Fawcett businesses.

More information www.grouprhodes.co.uk