Chip-breaking on lathes is highly functional

Josh Watkins, director of Welsh subcontractor Harlech Engineering, has recently bought two
lathes from Citizen Machinery, a Miyano fixed-head model installed in mid-2023 and a
sliding-head Cincom one year later. Both benefit from the manufacturer’s LFV chip-breaking
software in the operating system of the Mitsubishi control, which he says has transformed
turning efficiency and productivity at his Swansea factory.
The twin-spindle, double Y-axis-turret Miyano ANX-42SYYLFV turning centre with 3 m bar
magazine replaced a slower, single-turret lathe of a different make. It resulted in
significantly higher productivity, both through faster cycle times and fewer operations,
usually producing components in one hit. It was, however, the LFV software that set the
machine apart from a couple of similarly specified lathes on the market that Watkins was
also considering. 316 stainless steel accounts for more than 75% of work going through
Harlech’s shop floor.
“Historically, we’ve used two other types of chip-breaking software on sliding-head lathes,
but Citizen’s LFV is more effective than either. The function is easy to incorporate into a
cycle, as it only requires a single line of G-code to switch it on or off. Moreover, the starting
parameters suggested in Citizen’s offline Alkart Wizard software are normally near-perfect,
so there’s little trial and error involved.”
By mid-2024 it was apparent that, with business holding up strongly, more sliding-head
lathe capacity was required at the Swansea facility. A 32 mm bar machine was needed to
fulfil the largest possible range of work. As Citizen’s Cincom L32-XLFV also benefits from the
chip-breaking software, it was the obvious choice to bring the subcontractor’s tally of
sliding-head lathes to eight, the other seven being of a different brand.
More information www.citizenmachinery.co.uk

Most successful Citizen open house

In celebration of its 50 th anniversary, sliding- and fixed-head CNC lathe supplier and
automation specialist Citizen Machinery UK offered visitors to its latest open house a 100%
finance deal for machines ordered during the event. The company subsequently extended
the no-deposit arrangement to the end of that month, resulting in a record order intake of
26 turning centres valued at £4m.
Over three days, 190 customers representing 86 manufacturing companies were welcomed
through the door at Citizen’s Brierley Hill turning centre of excellence, a 40% increase on the
number that attended last year. Highlights of the show included cutting demonstrations on
all nine machines in the showroom.
More information www.citizenmachinery.co.uk

Waters opens Long bridge machine shop

Waters Corporation, which is listed on the New York Stock Exchange, has officially opened a
new 4181 m² manufacturing facility on the Longbridge Business Park in the West Midlands.
The new facility more than triples existing operations and enhances the company’s
machining capacity to produce components for products developed at Waters Mass
Spectrometry Centre of Excellence in Wilmslow, UK, and Wexford, Ireland.
David Clay, British Consul General to New England, says: “The fact that a leading company
like Waters has chosen the UK for this investment is a great endorsement of the regional
talent available in this sector. We look forward to seeing the new facility have a long-term
positive effect in the West Midlands.”
More information www.waters.com

Award presentation marks record year

New micro-precision tooling capability has put a Birmingham manufacturing specialist on
course for its best performance in 164 years. Brandauer, which exports 75% of the
components and tools it makes to 26 different countries, made the announcement during
the recent presentation of its King’s Award for Innovation by Derrick Anderson CBE, the Lord
Lieutenant for the West Midlands. This year has been a whirlwind period for Brandauer,
with more than £4m invested in high-speed Bruderer UK and Yamada presses, a 1-µm
capable wire EDM, a laser micro-cutter, and a rapid prototyping area.
More information www.brandauer.co.uk

Vision Precision invests in driven-tool lathe

Nottinghamshire-based Vision Precision Engineering has complemented its two XYZ
machining centres, which include an XYZ 710 featuring a 4 th axis, with a new XYZ TC 320 LTY
driven-tool lathe. The machine will better help the company keep pace with rising demand
for its services. Prominent among existing orders is the machining of parts for coffee
machines in Costa Coffee stores.
“The ability to produce milled and drilled features on our turned parts was taking up
capacity on our XYZ 710, so it made sense to purchase a machine that could produce our
parts in one hit – hence the arrival of the TC 320 LTY,” explains managing director Ian
Gibson.

With the machine’s hardened box ways, Y and C axes, and driven-tool capability, Vision
Precision set about getting the most from its latest purchase. Indeed, the company is now
quoting for work previously beyond its reach, partly due to the maximum turned diameter
of 320 mm and maximum turning length of 550 mm. In addition, with a bar capacity of 78
mm, Vision can produce more parts from bar rather than billets. Thanks to its investment in
a bar-feed, lights-out machining has become a regular occurrence.
“The machine just seems to tackle everything we throw at it, and the material removal rates
are phenomenal,” states Gibson. “From 20 mm depths of cut when turning, to drilling a 70
mm diameter hole with a modular drill in super duplex material, I think we can justify our
nickname for the machine as ‘The Beast’. It’s a well-built lathe with great power and it holds
the tolerances we demand of it all day, every day.”
More information www.xyzmachinetools.com