Industry leaders head aerospace consortium

Hexagon’s Manufacturing Intelligence division and Boeing have formed the Rotor Dynamics Consortium (RDC) in collaboration with some of the biggest names in the aircraft and aerospace engine industries. The RDC will define, drive and standardise rotor dynamics modelling and simulation requirements, with the goal of enabling airframe and aerospace engine manufacturers to overcome the engineering challenges of more sustainable and efficient propulsion systems in a safe way.

The consortium will build on finite element methods embedded throughout design, validation and safety certification workflows to apply next-generation multi-physics simulations. Notably, RDC members will meet to discuss and formulate strategies on the best application of MSC Nastran, considered the most accurate digital alternative to expensive physical testing.

More information www.hexagon.com

Kerf Developments reveals laser focus

The showstopper on the stand of Kerf Developments at the MACH 2024 exhibition in Birmingham, UK, earlier this year was undoubtedly the new Linc-Cut Fiber 1530A fibre laser cutter. According to Kerf, the machine offers dynamic kinematics, rigidity and precision.

Available as a 3, 6 or 12 kW machine initially with a 3 x 1.5 m or 4 x 2 m bed, the Linc-Cut Fiber 1530A synchronises laser cutting and axis movements to deliver accuracy, repeatability and speed. An auto-focus laser head with automatic gas and cutting height calibration delivers the necessary repeatability, while a compact laser source with fibre core diameter of 75 μm supports high cutting quality.

The new arrival also incorporates a CNC system that integrates with two surveillance cameras to control and monitor all machine operations. With drawing software and automated nesting, the control includes a database of parameters for all material types and thicknesses. The machine offers rapid axis movements of 110 m/min and positional accuracy of 0.03 mm.

Alongside the Linc-Cut Fiber 1530A at MACH was the new Kerf Ultra, a machine that provides both oxy-fuel and plasma cutting in a single machine. For existing customers of Kerf models, the new Ultra represents a technological leap forward that marks the arrival of next-generation profile cutting technology. With improved speed, precision, repeatability and cut quality over previous models, the new Ultra achieves elevated parameters by introducing a brand new motion system and new linear slide technology that sits upon an enhanced machine frame design.

For further information www.kerfdevelopments.com

Nukon Lasers and Lantek in UK collaboration

Premium Turkish laser manufacturer Nukon is one of Lantek’s OEM collaborative partners, combining the 2D/3D technology of the former with the expertise that the latter brings with its Lantek Expert software for programming 2D lasers and Flex3D software for tube cutting lasers. Nukon Lasers UK, the company’s UK and Ireland distributor has been working with Lantek’s UK office for two years, already collaborating in the installation of multiple machines.

Steve Haddrell, sales director at Nukon Lasers UK, says: “By partnering with Lantek our customers are productive within days of the machine installation. It also provides us with confidence in the success of every project we undertake.”

According to Haddrell, 2D laser technology is very mature and the quality of the Lantek software is a factor in differentiating Nukon from its competitors: “Lantek has all the essentials, including heat dissipation, job estimates, film burning for plastic-coated sheet, common line cutting and powerful nesting, ensuring optimum yield from the sheet material.”

Laser cutters from Nukon feature US-made, high-quality nLIGHT resonators with CutLine adaptive beam control ‘on the fly’ during cutting. One of the benefits of the CutLine system is a much smoother finish on thicker materials via the tuneable beam profile. Nukon machines also feature Beckhoff controls and drives, piercing and cut sensors, automatic nozzle changers, as well as multiple options for load/unload automation.

“Lantek Expert and Flex3D products are head and shoulders above others in the market,” concludes Haddrell. “Lantek software is fully featured and the quality of the support staff and their depth of knowledge gives us complete confidence.”

For further information www.lantek.com

Lasertube LT12: versatile, precise, reliable

BLM Group says that its Lasertube LT12 is not just a new laser cutting system, but a true convergence of technology and innovation. The goal of the new system is to fill a gap in the company’s Lasertube system offering, which manifested between two products: the LT8.20, which focuses on flexibility and performance, and the LT14, which is dedicated to processing long and heavy profiles.

The LT12 is a solution for processing tubes, profiles and beams, keeping the focus on versatility and productivity. Many times, customers have asked BLM Group for a product larger than LT8.20, but the jump to LT14 was too great both in terms of footprint and performance across the lower range. BLM created the LT12 to give customers the opportunity to process ‘light’ tubes with high performance, but also process larger tubes when necessary. Agricultural machinery is among the target sectors.

BLM Group sees great opportunities in agriculture since the size of square tubes, rectangles and even open profiles (including C, L and H profiles) in this industry are around 300 mm diameter – exactly the size range of the LT12. There are also many structural assemblies in agricultural machinery that would benefit significantly in terms of reduced manufacturing cost. Of course, the new product is also very interesting in light construction architecture, for making canopies or small sheds, with tubes or beams up to 6-8 mm thick and lengths typically longer than the traditional 6 m.

The machine concept is similar to the LT8.20, with a mandrel in the tail and a chuck to support the tube in the cutting zone. BLM Group’s LT12 has an interpenetrating mandrel in the chuck to help minimise scrap without the need for chuck or mandrel movement. The machine features a chain loading system for tubes from 8.5 to 12.5 m. Fully automatic unloading can reach a length of 12.5 m.

More information www.blmgroup.com

Bystronic installs smart factory in Australia

Lowa Lighting is implementing its future vision with a smart factory from Bystronic. It is the first such Bystronic installation in the country. Lowa Lighting specialises in supplying commercial, industrial and architectural lighting solutions to the Australia and New Zealand markets. Founded in 2010, the company has its headquarters in Sydney.  

The history of the first Bystronic smart factory in Australia began in 2022, when Lowa Lighting won a contract to furnish the public schools in the state of New South Wales with its environmentally friendly LED lighting solution, replacing the existing fluorescent lamps. 

The first discussions between Lowa and Bystronic began, laying the foundation for the design of an automated system. Once the contract was signed, planning of the installation commenced in early 2023. Under the direction of the Bystronic Solution Centre in Niederönz, Switzerland, and with the support of the local project team, the cross-divisional team implemented the project successfully. The facility commenced operations in March 2024. 

Lowa’s smart factory comprises the following: a ByStar 3015 laser cutting system with 4 kW power; a BySort sorting system; a ByTrans Modular automation system with five towers and storage system; a bending cell with Xpert Pro 150/3100 sheet metal bender and bending robot, connected to the storage system; and a mobile bending cell featuring an Xpert 80 compact press brake.

More information www.bystronic.com