Helping jobless into advanced manufacturing

In-Comm Training has joined forces with the Department for Work and Pensions (DWP) and the West Midlands Combined Authority (WMCA) to help unemployed people into advanced manufacturing jobs.The independent training provider, which operates two technical academies in Aldridge and Telford, has created a fast-track course that aims to create up to 65 new CNC machinists and electro-mechanical fitters for RTX’s Collins Aerospace factory in Wolverhampton.

A pilot scheme for the first cohort of 10 people started in January, with each participant receiving a mix of theoretical and practical technical training that will see them learn turning, milling, hand fitting, CADCAM and three- and five-axis CNC machining. Backed by over £200,000 of funding by the WMCA, the course will take six months to complete.

For further information www.in-comm.co.uk

ROSA names new UK and Ireland agent

Midlands-based Master Abrasives is now the authorised agent in the UK and Ireland forgrinding machines made in Italy by ROSA Ermando SpA. Mutual agreement has been reached with ROSA’s current distributor to ensure gradual handover. For several years, ROSA has been represented in the UK by NL Machine Tool Consulting, whose managing director Norman Loughton is now considering slowing down as he heads towards retirement. Following a three-way discussion, it was mutually agreed that Master would represent ROSA moving forward, working closely with Loughton in a seamless handover. 

For further information www.master-abrasives.co.uk

Helleris 130 years old

130 years ago, Hermann Heller opened a trading and manufacturing company for patented products and watchmaking tools in Nürtingen, Germany. With the business selling tools of all kinds, the engineer laid the foundations for the long-term success of the company, which entered the mechanical engineering sector in 1898 with the production of cold circular saws, blade skiving machines and thread cutting machines. In 1900, Hermann Heller’s brother Ernst, a trained tradesman, joined the company, marking the birth of ‘Gebr. Heller Werkzeug- und Maschinenfabrik’ (Heller).

Manufacturing state-of-the-art CNC machine tools, Heller today maintains the spirit of a family-run business with a strong sense of tradition. Since 2016, all shares in the group have been wholly owned by the family. Dr Thorsten Schmidt (CEO), Andreas Müßigmann (CFO), Dieter Drechsler (COO) and Peter Weber (CSO) currently manage the group.

For further information www.heller.biz

BMA opts for Uniport 6000 machining centres

For over 170 years, BMA AG has been a well-known developer and manufacturer of machinery to perform all of the core processes involved in sugar production. In addition to its headquarters in Braunschweig, Germany, BMA has subsidiaries in China, Tunisia and the USA.

“As well as manufacturing our own products, such as centrifuges, we make our comprehensive fleet of machinery available to other companies on a contract manufacturing basis,” explains Jens Dohnalek, the production manager for mechanical machining, mechanical engineering, drum manufacturing and electrical and control cabinet construction at BMA.

The CNC machines from Unisign are also located in his department. BMA purchased its first Unisign machines in 1993, a Uniport5 and a Univers6. Two years later, the company took delivery of its first Uniport6 machine, which just like the Univers has been in operation ever since. In 2018, BMA expanded its fleet of machinery once more with the purchase of two Uniport6000 machines.

BMA machines large quantities of various components made of steel, stainless steel (or duplex stainless steel) and cast materials on its Uniport6000 machines.

“The workpieces that we produce include items such as centrifuge components, housings, scaffolding trestles, tube plates, support plates and tubular shafts, and these machines are also able to accommodate larger components,” says Dohnalek. “That’s very important, as it enables us to machine welded assemblies complete. That wasn’t the case before. We had to do the mechanical machining first and the welding afterwards, which was a big disadvantage.”

As a final point of note, BMA made a conscious decision to purchase Uniport6000 machines that offer pendulum machining, so the company can operate using parallel set-ups.

For further information www.unisign.com

Dugard machine is an ace in the hole

Sussex-based Sink Golf, a manufacturer golf putters, has invested in a Dugard 760 machining centre to produce its bespoke products.

Discussing how the Littlehampton business started, company founder Olly Longlands says: “Four years ago I was living in New Zealand and got into CNC manufacturing. I loved it so much that when I returned home to the UK, I bought a 2008 Dugard machine at auction – and I didn’t even know how to turn it on. I called Dugard and they were absolutely unbelievable.With their help and learning from YouTube videos, I managed to get my business up and running.”

Explaining the arrival of the latest Dugard 760 machining centre, Longlands adds: “When I decided to start running the business full-time it just went from strength to strength. I got so busy that I couldn’t keep up with orders using just one machine, so I bought a new one: it wasn’t going to be anything else other than Dugard.”

The company is machining two types of material, 303 stainless steel and mild steel. Now that Sink Golf has two machines, it is possible to perform the first operation on the new machine and undertake facing on the older machine.

“Some clubs have around four hours of machining time, although we also just produced a Damascus club [a process where multiple metals are joined in layers under extreme heat] that took more than 32 hours,” explains Longlands.“Although processing time varies, the rigidity of the new machine enables us to run the tools faster and harder while improving our surface finishes and tool life. This makes us 40% more productive and secondary manual finishing times are reduced.”

For further information www.dugard.com