Engineering a digital journey

Precision engineering solutions firm KMF Group has further improved its customer service for one of its longest standing and largest customers. Schneider Electric is now benefiting from a new automated system that will increase the speed and accuracy of its bookings. KMF has been focussing on joining up digital systems for both order entry and job control, which means Schneider can use a portal where both parties can access demand and view progress updates. A full line by line status is now transparent for complete order tracking. KMF will shortly roll-out the new digital integration to more key customers.

For further information www.kmf.co.uk/

Punch-laser combination machine

LVD is introducing the Strippit PL punch-laser combination, a machine that combines the punching and forming advantages of the Strippit PX or V-series punch press with the speed and versatility of fibre-laser cutting to complete multiple processes on a single machine. Three punch-laser models are available: the single-head style Strippit PX 1530-L; and Strippit V 1530-L in thick- and thin-turret configurations.

Strippit PL can laser-cut intricate shapes and process materials up to 10 mm, punch holes up to 6.35 mm diameter, and produce forms and bends up to 90 mm in length and up to 75 mm high. Combination technology offers complete part processing. The punch press handles high-speed punching and forming operations, while the fibre laser delivers high-quality cutting of outer contours and intricate inner contours, as well as material etching.

Built with minimal components, the solid-state fibre laser offers high cutting speed and low maintenance costs, making cutting operations faster, more accurate and cost-effective, says LVD. Strippit PL comes with a 3 or 4 kW fibre-laser source.

The Strippit PX single-head 20-ton punch press can punch, form, bend and tap, and undertake operations such as countersinking and scribing. Some 20 indexable tool stations hold any size tool, up to a maximum diameter of 90 mm.

LVD’s Strippit V thick-turret model features a versatile 48-station turret, while the Strippit V thin-turret configuration has a 40-station turret. Both 30-ton machines are equipped with four programmable 88.9 mm indexable stations.

Strippit PL includes features that deliver high productivity with uninterrupted operation, such as: the ability to process a 3048 x 1524 mm workpiece without repositioning; a large 406 x 1524 mm work chute to evacuate laser-cut parts; and a rack and pinion drive system that eliminates backlash and provides accurate positioning.

For further information
www.lvdgroup.com

Flexible friend for GF Laser

Following the installation of a Trumpf TruLaser Cell 5030 five-axis CNC laser-profiling machine, the first such model in the UK, GF Laser is enjoying the flexibility afforded by a system that can switch quickly and easily between 3D and 2D cutting to suit workload requirements. The machine has also provided a further boost to throughput speed at the company’s Dudley headquarters and manufacturing centre.

“Since installation, the TruLaser Cell 5030 has been busy processing a multitude of different parts,” states director Simon Tregillus. “Not only have we been using it as a five-axis machine for profiling 3D components, we’ve also used it extensively for flat-bed cutting, which was one of the main reasons behind its selection. It’s been doing everything from the trimming of automotive pressings, spinnings and extrusions, through to components for the fire-retarding industry. The machine has probably been in five-axis configuration 60% of the time, reverting to flat-bed format for the remaining 40% whenever we reach capacity on our existing trio of Trumpf 2D laser cutters.”
On a regular basis, the 4kW Trumpf TruLaser Cell 5030 is processing parts from materials that include mild, galvanised and stainless steel, as well as aluminium. The company is also using the machine to profile pressings and spinnings made from yellow metals such as copper and brass. Unlike laser cutters based on CO2 technology, the fibre-based TruLaser Cell 5030 has no such issues with these reflective materials. The machine, which offers a bed size of 3000 x 1500 mm, also processes formed and straight tube, as well as box and angle section.

“Most of the parts we process on the TruLaser Cell 5030 are up to 5 mm in thickness, while typical batch sizes are circa 500,” says Tregillus.

For further information
www.uk.trumpf.com

£2m boost for MAN Group

A Midlands-based industrial collective is fighting back from COVID-19 disruption by winning more than £2m of new contracts. The Manufacturing Assembly Network (MAN), which comprises nine subcontract manufacturers and a specialist engineering design agency, has been able to use its expertise in tube manipulation, precision stampings and contract manufacturing to secure new clients in the agriculture, horticulture, healthcare and furniture production sectors.

Birmingham-based Brandauer is among those leading the charge, securing a £500,000 extension to an existing deal with a disposable razor manufacturer in the Middle East. The company secured the work against world-class competition, beating a design and distribution model to produce new tooling and deliver stainless-steel razor blade substrates in volume. The MAN Group employs over 2000 people across 21 factories, boasting nearly £150m of annual sales and export orders to more than 35 countries.

For further information www.man-group.co.uk