Informative technical presentations on Walter and Ewag tool grinding, erosion and laser processes – available in the UK from Walter Ewag UK – were among the array of technology treats displayed and discussed at the United Grinding Group’s three-day Grinding Symposium 2019 in Thun, Switzerland, where more than 1500 visitors attended.

While Ewag focused on the use of lasers in online tool manufacturing, Walter highlighted both ‘high-end’ and PCD tool production. The potential benefits of Ewag’s Laser Line Ultra machine in the production of ultra-hard tools (solid carbide and PCD) for one customer were revealed as part of a novel Internet-based demonstration. After witnessing Ewag’s prototype demonstration at GrindTec 2018, when 200 tools were produced by the Laser Line Ultra, the customer established a cell around the machine where eight pallets accommodate a total of 1800 tools. Orders and production run autonomously with no operator involvement, round the clock if required.
The production of fir-tree milling cutters (HSS/carbide) for aerospace blade machining was outlined by Walter, using a cutter of 25 mm diameter and 40 mm long – and demanding a profile tolerance of ±2 µm – as an example. This demonstration showed the process integrity of the combined attributes of a Helitronic Power 400 tool grinding machine and a Helicheck 3D measuring machine, used for scanning a tool to create a 3D master model.
Walter also presented the effectiveness of integrating its ‘two-in-one’ Helicheck Power Diamond 400 grinding and erosion machine with the automated Helicheck Plus inspection machine for the production of PCD-tipped solid-carbide tools.
For further information www.walter-machines.com

The workforce at Hinckley-based Arrow Precision has access to a range of quality machine tools, helping the company’s connecting rods and crankshafts to deliver ultimate levels of performance. And now Arrow has one more: a Studer S41 CNC universal grinding machine supplied by Micronz.

The recently installed S41 is today fully operational across two shifts and, in some areas, is exceeding Arrow Precision’s expectations. For example, as the flexible machine can perform both external and internal precision grinding tasks – in addition to the external grinding of crankshafts journal and pins – the S41 is being used to grind internal features such as flywheel location bores. Crankshaft bores that previously took 30 minutes to grind on a manual machine now take less than 3 minutes. As well as producing high levels of surface finish on crank journals and pins, the Studer S41 is achieving sub-micron levels of diameter grinding accuracy.
Managing director Ian Arnold explains the reasons for the S41’s purchase: “As achieving the specified diameter and surface finish characteristics of crankshaft journals and pins constitutes the most critical crankshaft machining process, our new grinding machine needed to be of the highest possible technical standard. Also, as we manufacture crankshafts in series production and in short runs, we required a machine with great flexibility and quick changeover times.
“Not only has the exceptional speed and efficiency of our Studer CNC universal cylindrical grinder removed the possibility of production bottlenecks from our grinding department, the extra capacity it has created and additional capabilities it provides have opened-up further commercial opportunities.”
For further information www.micronz.co.uk