Camloc invests in second CNC lathe

Gas spring and damper solutions manufacturer Camloc Motion Control has continued the growth of its manufacturing and product development arm following significant investment in a second CNC lathe.

The DMG Mori Sprint 32|8, worth £175,000, further increases the company’s capacity to manufacture and develop more complex, bespoke products for customers at its Leicester facility.
Engineering director at Camloc Motion Control, Matt Warne, sees the investment in a second CNC lathe as a significant step forward for the business as part of its long-term growth plans: “Following the success we have seen over the past 18 months as a result of our investment in the first CNC lathe, we made the decision to bring forward our acquisition of the second from DMG Mori.”
This latest investment allows Camloc to accelerate new product development, reduce specialist component lead times and further improve flexibility in providing bespoke customer product solutions.
“Investing in the latest technology and machinery means we can take our products to the next level, delivering tailored functionality that meets specific customer needs,” concludes Warne.
The Sprint 32|8 is a small automatic lathe with six linear axes and a C axis that is suited to workpieces measuring up to 32 mm in diameter and 600 mm in length, from a footprint of less than 2.8 sq m. Productivity is boosted with the automatic workpiece discharge function and a workpiece transfer conveyor, which is offered as standard.
For further information https://uk.dmgmori.com/

MTC apprentice at WorldSkills

Jack McCarthy, an apprentice trained at the Advanced Manufacturing Training Centre (AMTC) in Coventry is to represent the UK at the WorldSkills 2019 finals in Russia.

McCarthy, who was one of the first cohort of apprentices to be trained at the AMTC – part of the Manufacturing Technology Centre – will compete at the WorldSkills competition in Kazan in August, having successfully competed at WorldSkills UK to win his place. Aged 20, he began his apprenticeship at the AMTC in 2014, completing it last year. McCarthy now works for DMG Mori, and will compete in Russia in the CNC turning category.
For further information www.the-mtc.org

Tornos appoints trio of engineers

Tornos UK has expanded its team with the addition of three skilled engineers, who will serve to strengthen the service, customer support and technical engineering solutions available from the company.

Stephen Brett and Andy Patrick have both been heavily involved in the manufacturing sector since leaving school and serving technical manufacturing apprenticeships, prior to careers in production-orientated roles across a number of different market segments. Chun Yuen previously held a 10-year customer support engineer role for Tornos in Asia and will bring a fresh outlook to customers on the application of their machine tools.
For further information www.tornos.com

Okuma to exhibit in Paris

Okuma will exhibit at this year’s Paris Air Show (Le Bourget, 17-23 June, Hall 4 E51).

The company has more than three decades of expertise in machining technology for the aerospace industry. Within Okuma’s aerospace portfolio are manufacturing solutions for many workpieces such as turbine components, gear parts, hydraulic valves and landing gear components. Okuma’s range of turn-mill machines, including the MU-V, Multus-U and VTM-YB series, are predestined for aerospace applications, while the multi-tasking Laser EX series is additionally equipped with additive manufacturing capabilities.
Aerospace manufacturers benefit from Okuma’s intelligent technologies, like its Thermo-Friendly Concept, which compensates for thermal deformation. The benefit is dimensional stability during long-term machining operations. Furthermore, with the use of ‘Dynamic Tool Load Control’, costs can be reduced by allowing the use of cheap tooling inserts for machining difficult-to-cut materials like titanium.
Visitors to the Paris Air Show will have the opportunity to discuss the latest technological trends with Okuma experts, and are welcome to experience the company’s IoT solution Connect Plan. This software-based system provides analytics for improved utilisation by connecting machine tools and providing visual control of factory operations and machining.
Okuma traditionally puts a special focus on dedicated applications for the aerospace industry, and maintains three global Aerospace Centres of Excellence in Krefeld (Germany), Charlotte (USA) and Oguchi (Japan). All three facilities offer demonstrations of the specific solutions in operation and are open to interested visitors all year round.
For further information www.okuma.eu

26% turn-mill cycle time savings

Hartlepool subcontractor JJ Hardy & Sons, which specialises in supplying the rail and energy sectors, has replaced an ageing lathe with a Genos L3000e turn-mill centre built by Okuma, Japan, supplied through sole UK and Ireland agent, NCMT.

The first job on the machine, which involved turning and milling a batch of parts from brass bar, resulted in each component emerging from the lathe 26% faster than previously.
More recently, a batch of 400 components turned and drilled from 40 mm diameter mild-steel bar showed an almost identical saving. Each part previously took 225 seconds to produce and is now completed in 165 seconds on the Okuma. The one minute reduction per part translates into more than six and a half hours saved, an economy that allowed the subcontractor to hold the price for the customer.
Andrew Pailor, JJ Hardy’s managing director since 2002, says: “With material costs going up all the time, purchasing new machinery to bring cycle times down is helping us to increase our competitiveness and win new business. We identified a requirement for another turn-mill solution and recognised Okuma as the leading manufacturer of machinery to fill that need. We did not think we could afford one, but NCMT’s help made it possible.”
The Genos L3000e has box sideways in X and Z to support heavy cutting, while the NC tailstock runs on a linear guide. A total of 12 live tools in the turret have up to 7 kW of power for prismatic metal cutting in conjunction with the C-axis spindle.
Pailor concludes: “The Genos L3000e is an operator-friendly machine that simplifies cleaning, filtration and maintenance. It is a one-saddle lathe that is strong and compact, ideal for cutting a wide range of exotic materials with ease.”
For further information www.ncmt.co.uk