Smart factory

At its open house in Coventry on 19-21 March, Bystronic UK will repeat its Swiss parent company’s presentation on world-class manufacturing entitled ‘The Networked World of Sheet Metal Processing’, which featured at last year’s EuroBlech exhibition. Visitors will learn where integrated automation and new software solutions are heading in the fields of laser cutting and bending.

Dan Thombs, managing director of the UK subsidiary, says: “Bystronic accompanies its customers step-by-step on the path to the smart factory. This is what we will be emphasising during our open house.”
For further information www.bystronic.co.uk

Centric-clamping vices upgraded

The upgraded KZS centric-clamping vices from Röhm are suitable for, among other things, six-sided machining involving two clamping operations on round or prismatic workpieces. KZS range vices deliver clamping forces of up to 55 kN, an increased clamping range of 20% and a reduced interfering contour for optimal chip flow.

For use in three-axis, four-axis and five-axis machining centres, as well as all the usual zero-point clamping systems, both of the products in the range can be operated either pneumatically or hydraulically. In particular, this fact also means they are suited to scenarios involving robot-assisted workpiece loading. Here, the cost-saving opportunities are large. For example, one or two KZS clamping blocks can replace a large number of manual vices in automated procedures.
KZS vices can be loaded directly into the machine by a robotic arm. This potential means that it is not necessary for an operator to pre-position the workpiece outside the machine with an extra clamping device. Furthermore, a separate manual vice needs not be available for each component. When combined with a zero-point clamping system, such an arrangement makes it possible to shorten cost-intensive set-up times. Röhm can even adapt its centric-clamping vices to other manufacturers’ zero-point clamping systems. The direct benefits for the user are shorter set-up times, better utilisation of machine times and higher productivity levels.
With KZS vices, the precision wedge hook system is said to result in superior part quality and a high level of process reliability. Furthermore, an improved lubrication solution ensures that the clamping forces always remain at their highest level. Consequently, the clamping blocks are also suited to sophisticated milling operations associated with high material removal rates, high cycle numbers and tight machining tolerances.
For further information www.roehm.biz

Expanded range of Microconic systems

MASA’s range of Microconic work-holding systems for the sub-spindle clamping of small workpieces in sliding-head lathes such as those manufactured by Tornos, Citizen and Star, is now extended following product launches at the recent IMTS (Chicago) and AMB (Stuttgart) exhibitions.

Previously, the system was only available for F20 and F25 style collets. However, MASA has extended this line-up to add the F37 (1536E) cartridge for 32 mm diameter capacity machine tools, as well as the F20-201 (136E) system that is specific to Tornos machines. Availability in the UK is via Floyd Automatic Tooling.
Microconic work-holding systems consist of a cartridge and precision collet. The collet fits inside the cartridge and is adjusted before being fitted directly into the existing collet sleeve. No machine adaptations are required.
Featuring clamping diameters from 0.2 to 10 mm, the collets offer a concentricity level of 3 to 5 µm. The cartridge system incorporates a solid extended nose that is said to be rigid and robust. Of note, the device has the facility for micron-adjustment of the collet closure, ensuring that even the most fragile of components can be clamped. These hardened and ground cartridges can also be used as gauges to verify machine spindle accuracy.
The cartridge/collet combination can accommodate openings beyond 4 mm larger than the clamping diameter (depending on the application). This flexibility gives the production engineer the possibility to machine the part the other way around, which can often improve cycle times.
Microconic collets are available in 0.05 mm increments, from 0.22 up to 10 mm diameter. Each collet has a nominal clamping range from 0.05 to 0.1 mm, depending upon the chosen collet diameter.
For further information www.floydautomatic.co.uk

Polygonal clamping delivers turning results

With Tribos ER, Schunk is bringing its patented technology of polygonal tool clamping to sliding- and fixed-head lathes, and rotary transfer machines.

Pilot user Zisterer Präzisionsdrehteile GmbH in Villingen-Schwenningen, Germany, has reduced machining time in demanding milling applications by one third, while significantly improving surface quality.
There are good reasons why Schunk is now unlocking the potential of polygonal clamping for lathe chuck technology. For one, the requirements for sliding-head lathes are constantly growing. At the same time, customers are facing considerable pressure to lower prices, particularly for high-volume parts. For Zisterer Präzisionsteile, Schunk’s decision to standardise the Tribos ER came just in time. The manufacturer of hydraulic components was regularly experiencing process disruptions due to tool breakages, as tools with a long overhang and cutting diameters of 2 mm could not withstand the vibrations that occur. Halving the speed was the only way to ensure the process stability required for high-volume production. Instead of 12,000 to 15,000 rpm, the company had to accept speeds of 6000 rpm and the resulting reduction in cycle time.
“The Tribos system saved us around 200 seconds at a total machining time of just below 600 seconds,” explains Uwe Walikewitz, head of CNC longitudinal turning at Zisterer. “The rotational speed was only reduced by 500-1000 rpm as compared with the recommended cutting parameters, and lo and behold, it worked perfectly.”
Tribos polygonal tool holders with ER tapers come in two different versions: the slim Tribos-Mini ER is suitable for micro cutting, while the Tribos-RM ER is aimed at high-volume machining at high rotational speeds.
For further information www.schunk.com

LTi Metaltech installs new waterjet

High-end precision fabrication specialist LTi Metaltech is already building on its growth success in 2018 with the addition of a new Ridder waterjet cutting machine, which has just been installed at the company’s Abingdon factory.

The waterjet provides crucial extra capacity to serve newer growth areas of LTi’s business, in addition to its ongoing cryogenic work for long-time client, Siemens (for its MRI machines). With its twin-head cutting capability, larger cutting area of 8 x 4 m and, most crucially, high-pressure water pump with increased capacity of 75 kW, the waterjet will allow LTi to ramp up its production going forward.
For further information http://lti-metaltech.com/