SafanDarley says one of its UK customers was facing a major problem. Its existing press brakes were struggling with certain parts and new product lines. The issues were causing downtime, production delays and higher costs. A new solution was therefore necessary to help the facility increase capacity, flexibility and precision.

After close collaboration with SafanDarley, the plant chose a 300-tonne E-Brake Ultra with a 790 mm Q and 400 mm stroke. According to SafanDarley, the machine is both powerful and reliable, with Wilson Tools designing specialised tooling to handle complex folds and ensure optimal performance.

The SafanDarley E-Brake delivers 300 tonnes of pressing force through a patented dual-drive double pulley system. This capability ensures fast cycles and energy-efficient operation. Servo motors drive the press beam via a double-pulley system. A balanced interplay between fixed and flexible rollers and flexible belts ensures an even distribution of forces over the entire press beam. Even with 300 tonnes of pressing force the deflection of the beam is minimal. 

Bending aid tables make handling heavy plates easier and remove the need for a second operator, while laser angle measurement guarantees error-free results. SafanDarley’s AutoPOL software allows seamless transfer of bending programs to the new machine.

At the customer, the new solution will ensure reliable and uninterrupted production. Urgent orders can be processed immediately, and products will meet the highest quality standards with minimal rejects. Operators can enjoy a modern, easy-to-use machine. The 300T E-Brake not only solves current challenges but also prepares the company for future growth.

More information www.safandarley.com