At the Bolton factory of trailer manufacturer Indespension, sheet metal cutting productivity has doubled following the replacement of a CO2 laser-powered machine with a fibre laser profiling centre costing nearly £800,000.
The Bystronic ByStar Fiber 6520 has a 4 kW fibre laser and a 6.5 x 2 m capacity bed, making it the largest fibre machine to date delivered by this supplier into the UK market. Only around a dozen machines of this size have been sold worldwide.
Steve Sadler, Indespension’s purchasing director, says: “We cut mainly 43A and pre-galv mild steel, plus some aluminium, from 1 to 12 mm thick. Up to 3 mm, the fibre laser cuts three times faster than CO2. It flies through 1 mm steel, producing 10 holes per second.
The advantage tails off as the thickness increases, but overall the ByStar is twice as fast across all the gauges we process. At a stroke, it has eliminated the bottleneck in our factory that was being caused by the CO2 machine not being able to keep up with our increasing laser cutting workload.”
The fibre laser was purchased in part-exchange for a 6 x 2.5 m capacity CO2 model supplied by Bystronic to Indespension in 2009. Sadler confirmed that a good price was realised for the old machine, despite it having worked up to 20 hours a day, highlighting value retention as an advantage of buying equipment from this Swiss manufacturer.
“Now we can produce the parts in-house in a matter of days, reducing the lead-time for a new trailer from typically six or seven months to less than five, or for a modified trailer from three or four months to less than two,” he says.
For further information www.bystronic.co.uk
