RPI supplies Rolls-Royce with five iMAPs

RPI UK, a specialist developer and manufacturer of precision positioning devices for high-accuracy rotary and angular inspection systems, has supplied five integrated measurement assembly platforms (iMAPs) to Rolls-Royce and its approved MRO facilities.

iMAP, which is said to reduce inspection times by 90% and improve gauge repeatability and reproducibility by up to 10 times, will be used by Rolls-Royce to measure and assemble engine turbine rotors at its sites in Derby and Germany.
Atlanta-based Delta Airlines, which carries out MRO of the Rolls-Royce Trent engine, has also purchased an RPI iMAP machine – the first one sold to a Rolls-Royce approved MRO facility.
Jim Palmer, RPI’s sales manager, says: “We’ve been working with Rolls-Royce for over 30 years so its great news that both Rolls-Royce, and their approved MRO facilities, are choosing to invest in iMAP, which has been independently verified to give significant operational improvements over traditional measurement methods.”
iMAP’s data acquisition software AccuScan enables manufacturers to measure up to 4000 data points on up to eight surfaces simultaneously (per revolution), thereby significantly reducing process times compared with other available methods. This significantly improved inspection data is then used by IntelliStack, iMAP’s rotor stacking program, to solve the mathematical problem of how to best assemble a multi-stage rotor assembly and achieve minimum runout or unbalance of the finished rotor.
Combining a motorised
high-precision air bearing rotary axis, rigid column unit, anti-vibration granite base and AccuScan multi-channel circular geometry inspection software, IMAP is intended to deliver productivity improvements in turbine rotor assembly.
For further information www.rpiuk.com

Instant measurement system available from Vision

Vision Engineering has announced the general availability of its TVM field of view (FOV) video measurement system.

The non-contact TVM combines a small footprint with larger system performance and ease of use. Time-saving, instant FOV measurements and a moving stage allow larger components to be measured quickly and easily.
The TVM series includes the TVM20 and TVM35, with FOV sizes of 20 and 35 mm respectively. Both systems are designed to meet rigorous quality assurance applications in automotive, aerospace, medical and plastics manufacturing. Cylindrical, flat or square components can be measured instantly within the FOV at the click of a mouse.
As with other measurement and inspection systems from Vision Engineering, TVM systems can be configured to suit specific applications, including small pressed components, turned parts, injection moulded plastics, tubes and cables, while the addition of a manually controlled stage extends measurement for larger components up to 200 x 100 mm.
The combination of the TVM’s flat-field telecentric lens and collimated sub-stage lighting, featuring a newly developed quadrant LED ring light, creates a sharp image of components on the HD monitor, and significantly improves the video edge detection of complex parts such as threads and valves.
The TVM’s user-friendly software comprises a suite of features that includes simple data import/export, image stitching and reporting facilities.
TVM20 and TVM35 systems are manufactured in the UK at Vision Engineering’s global headquarters.
For further information www.visioneng.com

Aberlink – a Helix Precision decision

Hull-based subcontractor Helix Precision Machining has recently invested in a Zenith 3 CMM from Aberlink, as company director Lee Sansam explains: “To help prevent non-conformance situations and rework, we apply a company-wide, ‘right-first-time’, total quality approach to all of our processes, and make regular strategic investments in the best-available inspection aids.”

Taking the opportunity to compare the merits of various machines, Helix Precision agreed that, due to its large capacity, speed of operation and accuracy requirements, the Zenith 3 from Aberlink was the CMM of choice for the company’s future needs.
“It particularly helped that Aberlink’s intuitive software made the Zenith 3 the easiest to use of the CMMs we considered,” says Lee Sansam. “Furthermore, unlike other brands, Aberlink provide unlimited free software updates, while it was also the least expensive of the machines we looked at.”
Following the CMM’s installation and an Aberlink training course, quality staff at Helix Precision quickly mastered the new CMM’s operating system. To further exploit the Zenith 3’s automatic CNC inspection routines, quality personnel will soon begin writing part programs for repeat work.
“We will then be able to instantly recall the relevant program, load a single large component or multiple smaller parts on to the Zenith 3, then start a fully automatic CNC measuring routine,” says Sansam. “On completion, when required, our new CMM will also generate detailed inspection reports.
“Our Aberlink’s Zenith 3 has already proven to be a great success. Not only has it enabled the rapid, precise measurement of complex components, but has improved our accuracy capability and significantly speeded-up the throughput of work in our busy quality department.”
For further information www.aberlink.com

30 years of success

Midland Metrology says it is marking the company’s 30th anniversary this year with continued growth and expansion.

Having recently taken on three new members of staff, the company has also opened its new, purpose-built inspection room, which is in addition to the company’s existing inspection and calibration facility. The latest addition to the team, Andy Holt, formerly of AC Inspection, is heading up the new facility.
For further information www.midland-metrology.co.uk

Bystronic UK looks to the future

Daniel Thombs, 45, has been appointed managing director of Bystronic UK, a subsidiary of Swiss group Bystronic Laser AG, which specialises in manufacturing sheet metalworking machinery, notably flat-bed laser cutting machines, tube laser cutting machines, material storage automation and press brakes.

He is joining Bystronic at a time when the UK business is strong and increasing its market share year-on-year, with turnover currently at an all-time high. On 1 October 2018 Thombs will take over from the current MD David Larcombe, who has been with the company for 40 years.
For further information www.bystronic.com