Öhlins Racing, a pioneer in advanced suspension technology, is the winner of Faro’s ‘Oldest Working FaroArm in Europe’ contest. The company has put its 1993-era Faro Metrecom arm to good use for dozens of years, demonstrating the durability and reliability of FaroArm products. In recognition of this longevity, Öhlins Racing was presented with a new Faro eight-axis QuantumS ScanArm System.

“We’ve been using Faro products for decades, so when we learnt of this contest we knew we had to be in serious contention, especially knowing the first FaroArm was developed in the early 1990s,” says Henrik Johansson, CEO of Sweden-based Öhlins Racing.

“Our original Metrecom has never let us down,” he continues. “You could say it’s time to retire the arm, but it’s still going strong. Regardless, we’re thrilled to add the new Quantum to our tool chest and further enhance our productivity through faster and more accurate 3D measurement.”
David Homewood, EMEA sales VP for Faro, adds: “The QuantumS represents a new industry standard that extends maximum measurement consistency and reliability in a variety of working environments, delivering best-in-class performance for hard probing and laser-scanning applications. I want to congratulate and thank Öhlins Racing for being such a loyal customer over the years.”

Faro’s QuantumS helps manufacturers compete in the global marketplace by empowering better quality assurance and ensuring full confidence in their products and processes. The eight-axis rotary scanning platform is said to cut scan times by up to 40%, while maintaining accuracy (even in compact spaces). A hot-swappable battery enables continuous cable-free operation, while integrated Wi-Fi enables optimised workflow efficiency.

For further information
www.faro.com

Cambridge Vacuum Engineering (CVE), a specialist in the design and manufacture of electron beam welding (EBW) machines, has built its very first laser-welding system. Now installed at an important customer in the automotive sector, the machine relies on a Trumpf TruDisk 1000, a 1 kW solid-state laser with optimised beam quality for welding metals, in this case steel and Inconel.

Says CVE sales director Steve Horrex: “We were impressed with the expertise of Trumpf’s engineering team, which made the integration of the TruDisk 1000 with our system very smooth. As we were fairly new to the laser business it was good to find a partner with whom we could build trust. Following the successful installation and commissioning of the laser-welding machine we’re now quoting additional systems for the same customer, as well as machines for other clients. The Trumpf laser has been a really good stepping stone to a new revenue stream.”

For further information www.uk.trumpf.com

RPI, a specialist in high-accuracy rotary positioning and inspection devices, has developed a system for the measurement and assembly of gas turbine rotors that reduces the rate of teardowns by 95%.

The assembly of a gas turbine rotor is an extremely complicated and time-consuming process. It can take a week or more to assemble rotor, while close control of the assembly’s geometric tolerances is essential to ensure efficient performance and safe operation. If the rotor does not meet final criteria, it is subject to a ‘tear down’, where it must be completely disassembled and reassembled, costing tens or even hundreds of thousands of pounds in damaged parts, labour and delivery penalties.

These costly tear downs are avoidable if individual rotor component geometries are fully characterised and if the rotor assembly is simulated prior to its actual assembly. ‘Rotor stacking’ is the name given to this virtual assembly process.

RPI’s Integrated Measurement and Assembly Platform (iMAP) is a complete rotor-stacking solution featuring a high-precision, motorised air-bearing rotary table, an AccuScan circular geometry inspection system and IntelliStack rotor stacking software. iMAP systems can handle components as large as 35 tonnes and over 20 m3 with sub-micron accuracies, and a measuring resolution of less than 250 nm.

Some OEMs still use traditional dial indicator measurement methods, where data is manually collected and recorded from perhaps eight to 12 data points per part surface – one surface at a time. It sometimes takes a full shift just to measure a single part. iMAP replaces this time-consuming and error-prone process through the automated collection of up to 4000 data points per surface from as many as eight surfaces in one 30-second rotation of the part, resulting in tremendous savings in annual labour costs.

For further information
www.rpiuk.com

Contract machining firm Microart, based in Bavaria, has invested in a UniTower storage system and two automatic KASTOwin A 4.6 bandsaws from Kasto. All three are adjacent to one another at one end of the factory.

The cutting range of the saws is 460 mm, large enough for most of the material machined by Microart. Stock processed on the saws is stored in the 15.6-m high tower, which has space for 100 cassettes that hold material up to 6.5 m long. Two types of cassette are used with heights of 160 and 300 mm. Up to 2.5 and 3 tonnes can be loaded into each cassette type respectively. A storage and retrieval machine (SRM) handles the load carriers to deliver stock to the operator at ground level.

Previously, Microart employees had to laboriously store and retrieve long goods manually, but now they only have to push a button. The SRM automatically finds the relevant storage location thanks to the KASTOlogic warehouse management system. After employees receive order data, they call up the required material via a touchscreen which delivers the cassette to the retrieval station.

“The tower storage system and two automatic bandsaws run very smoothly,” states Dr Alexander Artmann, managing partner of Microart. “These investments have enabled us to set important milestones with regard to our corporate goals of automation, productivity, flexibility and quality.”
Managing director Michael Kerscher adds: “If there is a slight malfunction of the equipment, it is usually fixed easily and quickly by remote maintenance. However, if it’s really necessary, a Kasto engineer arrives at our factory in next to no time.”

For further information
www.kasto.com

The German Air Force has placed a £1.3bn order with BAE Systems to support the production of 38 Eurofighter Typhoon aircraft. Work will commence in 2021 at BAE Systems’ sites in Lancashire, maintaining continuity of Typhoon production through to the mid-2020s and sustaining high-value engineering roles in the north of England. More than 5000 BAE Systems employees directly support the Typhoon programme in the UK, underpinning a further 10,000 jobs in the UK economy as a whole.

BAE Systems will deliver more than a third of the components for each of the new Typhoons ordered by the German Air Force, including the aircraft’s front fuselage and tail. These parts will also include a number of 3D-printed components, such as the environmental cooling system for the Typhoon’s next-generation radar. The Airbus plant in Manching, Germany will undertake final assembly.

For further information www.baesystems.com