EMO 2025 PROMISES TO SHOWCASE TECHNOLOGIES IN NEW FIELDS OF APPLICATION

While the mood in the manufacturing sector could be better, new customer target groups are increasingly coming into the focus of machine tool manufacturers. With a share of around 30%, mechanical engineering is now the most important customer sector for the first time. This includes companies from the tool and mould making industry, the machine tool industry itself, and manufacturers of agricultural machinery and components such as hydraulics and pneumatics, as well as drive technology. In addition, aerospace, electrical engineering and metal production are becoming increasingly important sectors for machine tool manufacturers. The proportion of business coming from rail vehicle construction, energy technology, precision engineering and medical technology has also continued to rise. 

As a large global trade fair for production technology, EMO is a major platform for suppliers of metalworking solutions that cater to these customers. From 22-26 September 2025, this showcase of innovation will look back on 50 years of success and, with its three focus topics of automation, digitalisation and sustainability, provide a dedicated look at the production of tomorrow.

Applications for a wide range of manufacturing technologies in numerous industries will attract visitors from all over the world to Hanover. Exhibitor interest in the upcoming fair is already high. Over 1200 companies had registered by the provisional registration deadline at the beginning of December 2024. For the organiser VDW, this is a clear signal that the EMO trade fair – as in the past – is a model for success even in challenging times. 

Dr Thorsten Schmidt, CEO of machine tool manufacturer Heller, says: “For decades, EMO has been an indispensable place of inspiration and exchange for us – a real milestone for our industry. It’s where we meet specialists from all over the world to talk about groundbreaking innovations, current challenges and the trends of tomorrow. We’re particularly excited about the opportunity to present our latest developments to an international audience and play an active role in shaping the future of production technology.” 

One of the exhibitors at EMO 2025 is Supfina, a manufacturer of surface finishing systems. The company sees great potential in new growth areas such as e-mobility and wind power, as well as in sustainable production solutions.

“Thanks to our broad positioning and diversified customer base, our sales revenue remains on track,” says Christoph Siegel, managing director of Supfina. “We see the digitalisation and automation of our processes as a long-term opportunity to increase efficiency and strengthen competitiveness. This also includes safeguarding success factors such as our decades of surface finishing expertise, high quality standards and strong culture of innovation.”

Supfina will be presenting a completely new machine concept at EMO 2025, with the aim of appealing to a broad customer base. 

For Datron, a solutions provider for industrial milling and dispensing technology, “engineered, designed and made in Germany” is the basis for delivering quality.

“Despite regulatory challenges and political hurdles, we’re clearly committed to Germany as a business location and are investing around €40m in a new technology complex,” explains Michael Daniel, chairman of Datron AG.

Notably, the new facility will bring the company’s four local sites – with a total of 300 employees – under one roof. This strategy will help combat a challenging economic landscape, where ongoing structural change in the automotive industry is having an indirect impact on Datron’s customers. Although the company is not entirely dependent on this industry, a decline of 4% in turnover and 18% in incoming orders was recorded in the first half of 2024. This makes it crucial to tap into new market segments. EMO is a central platform for Datron to present both new and proven technology solutions, and obtain direct feedback from customers and users.

At the last EMO, the main focus was on ‘optimizing efficiency’, in particular on increasing the efficiency of existing machines and new automation solutions. At the upcoming trade fair, Datron will address existing and potential new customers with enhanced technologies and improved functionalities for multi-axis milling. 

For Peiseler, a manufacturer of trunnion tables, rotary tables, rotary tilt tables, swivel heads and workpiece changing tables, the focus is also on quality and high technology in the current difficult conditions. Like the rest of the industry, the company has had to cope with a decline in incoming orders during 2024, largely due to challenges in the automotive sector. However, Peiseler also faces other structural obstacles. The company is experiencing growing cost pressures in competition with suppliers from the Far East. In addition, the increasingly complex approval processes due to export regulations are making project handling more difficult. 

“In order to counteract this, we consistently focus on technological innovations and high quality,” emphasises Arnd Kulaczewski, managing director at Peiseler. “Our solutions must be characterised by maximum precision and reliability while retaining a cost-competitive pricing structure.”

In order to become less dependent on the automotive industry, the company is consistently working to diversify its customer sectors. Peiseler increasingly offers customised positioning solutions for the energy, aerospace, medical and robotics sectors. Another important field of application is additive manufacturing, where the company uses individual and highly precise component positioning to perform generative wire welding, for example. 

“EMO provides us with a suitable stage to present our technologies to an international audience from various industries,” adds Kulaczewski. “It’s where we meet our customers and potential partners.”

Siegel of Supfina takes a similar view. For him, the trade fair is a “valuable platform for picking up on new areas of impetus from the industry”. At the same time, “it enables us to demonstrate our strength”.

The EMO trade fair is also very important for machine tool manufacturers, in the view of Datron boss Daniel. This is because it not only offers enormous reach, but also provides the opportunity to “consolidate our position as an innovator and ambitious player in the global competitive environment”.

For the VDW as the organiser, these assessments provide important confirmation that EMO has been the right industry platform for half a century. All the more true in view of current challenges, combined with the confidence that the EMO trade fair will once again prove to be a model of success for its exhibitors and visitors. 

More information www.emo-hannover.de

Lantek helps Kanyana provide top service

Kanyana Engineering has followed a policy of providing unique sheet metal services at its Greenfields, Western Australia manufacturing facility since its formation in 1997. As part of its pursuit of excellence, managing director Graham Dawe understood that software and the integration of the company’s systems was crucial to his plan.

“I had experience from a previous computer business and wanted a fully integrated CADCAM and ERP system,” he explains. “With Lantek, this was all possible and we went for the full suite of Lantek Expert, Flex 3D and Integra straight away. We can take DXF files and 3D models directly from the customer and use the system to nest parts, program the lasers, and calculate a consistent and accurate price for the job.”

Stock material is stored within the system as are remnants from previous jobs so the company knows what is available, what has been earmarked for a job and what needs to be ordered. Via its tracking number, Kanyan can trace material down to the individual sheet used, producing material certificates for the customer.

“We can even switch materials, should the sheet we’ve allocated be under five tons of material, picking another of the same specification from the top of the pile and substituting its tracking number to maintain traceability.”

Once a quotation becomes an order, all the details and history of the job are released to the workshop ready for manufacture. Lantek’s MES software keeps control of where parts are in the shop, the time taken for each operation, and any lost or damaged parts which require remanufacturing. Live information is collected via workshop PCs and iPads on the laser machines, the press brakes and in the six fabrication bays. More information www.lantek.com

Unveiling advanced CNC and digital solutions

At the recent BI-MU exhibition in Milan, Fagor Automation took the opportunity to shine the spotlight on its next generation of industrial automation and CNC technology, as well as its range of services, such as Fagor Digital Suite.

According to Fagor, Digital Suite 5.0 simplifies and streamlines decision-making in smart manufacturing environments. With integrated digital dashboards, real-time data visualisation and predictive maintenance capabilities, the company says that Digital Suite 5.0 offers a complete digital solution for industrial machinery.

Among other highlights on the Fagor stand was HMIelite, a next-generation HMI that optimises CNC systems for improved performance and user experience. Available in several models, including CNC 8070elite, 8065elite and 8055elite, Fagor says that HMIelite provides cutting-edge control technology, whether working with complex machines or high-precision applications.

Another key product on display was Series3, the company’s encoder solution known for its robust performance and functional safety. Certified with SIL2, this series is suitable for industries that require high safety standards. A stand-out feature of Series3 encoders is Fagor’s 3STATECH technology. What makes 3STATECH innovative is its ability to detect any contamination on the measuring standard, with its redesigned optical system and smart image processing algorithms. This capability offers an extra layer of reliability and ensures accurate performance, even in challenging conditions.

With over four decades of expertise in CNC systems and feedback solutions, Fagor says that its products are designed not just to meet today’s needs but to anticipate future manufacturing challenges, helping businesses transition seamlessly into the era of Industry 5.0. Whether looking to optimise CNC processes, implement digital transformation or improve safety standards, Fagor Automation has the tools and expertise to support.

More information www.fagorautomation.com

ModuleWorks 2024.12 software components

ModuleWorks has unveiled the 2024.12 release of its software components for digital manufacturing and digital factory. This latest release of the ModuleWorks SDK includes various new and enhanced features aimed at increasing safety, toolpath generation efficiency and part quality. These features contain enhancements across multiple components, ranging from multi-axis surface finishing to simulation and many more.

For example, the four-axis swarf mode has seen a significant improvement to achieve optimal geometric accuracy. This enhancement addresses the challenge of machining complex surfaces, such as cylindrical cams, using flank milling on a cost-effective four-axis machine. Traditionally, aligning the tool with the surfaces when using a tool smaller than the slot has been difficult. However, the new algorithm now accounts for kinematic limitations during the initial toolpath calculation, eliminating the need for four-axis enforcement in post-processing and reducing the risk of inaccuracies.

With the ModuleWorks 2024.12 release, this enhancement brings several benefits, including improved component accuracy, reduced machining costs and greater flexibility in selecting tool diameters.

Another upgrade involves multi-axis deburring. Until now, it was difficult for users to eliminate all the simultaneous five-axis moves from a 3+2-axis deburring toolpath. This issue would result in unpredictable motion on the machine tool during operation. In the 2024.12 release, ModuleWorks has improved 3+2-axis deburring to provide 3+2 orientation with minimum five-axis motion. As a result, users benefit from enhanced machining safety and accuracy.

Also worthy of note is an enhancement that focuses on three-axis finishing, where users often struggle to manually identify and define areas that can be machined by different sections of barrel tools. A new feature in ModuleWorks 2024.12 assists users by automatically identifying the steep and shallow areas on the part.

More information www.bit.ly/3PmdncW

Vericut introduces two AI-powered tools

Vericut, a global specialist in manufacturing software, is releasing two AI-powered tools: Vericut Intelligence (VI) and Vericut Assistant (VA). The company says these new resources enhance how users interact with and gain knowledge from Vericut’s suite of software products.

VI is an AI-driven solution that serves as a knowledge hub for all of Vericut’s software offerings, including Vericut, Composites, Vericut Optimizer, and a variety of other modules and features. The resource is accessible to everyone, providing in-depth information on any aspect of Vericut’s software, from basic inquiries like ‘what is Force?’ to more detailed questions about specific functionalities like ‘what is X-Caliper?’

While VI focuses on providing product knowledge, VA assists users with the practical application of Vericut software. VA offers step-by-step guidance on the use of various features, answering how-to questions directly within the software. For example, users can ask, ‘how do I use Auto-Diff?’ and receive precise instructions. As VA evolves, it will also start to interact directly with the software, allowing users to perform tasks like ‘add a tool with these criteria’.

“Our goal with VI and VA is to simplify information access, making it intuitive and easy for users to deepen their understanding of our software,” says Gene Granata, director of product management at Vericut. “The new tools deliver intelligence that’s incredibly useful and relevant, streamlining the user experience and setting a new standard for product knowledge accessibility.”

“The introduction of VI and VA marks the beginning of a long-term strategy to integrate AI into Vericut’s products, with the ultimate goal of maximising productivity while ensuring privacy,” adds Frankie Cates, director of information and security at Vericut.

More information www.vericut.com