INTERNATIONAL NEWS

ABB robots to help build Volvo EVs

ABB is strengthening its long-standing partnership with Volvo Cars to supply more than 1300 robots and functional packages that will help build the next generation of electric vehicles (EVs). The move will support the Swedish car manufacturer in achieving its ambitious sustainability targets. ABB’s new, energy-efficient robot family and OmniCore controllers will help deliver energy savings of up to 20%at sites around the world.

This new agreement includes functional packages covering various production tasks, from spot-welding, riveting and dispensing to flow drilling and ultrasonic weld inspection. Each package is a ready-to-use, customer-proven combination of hardware, software and services that will see implementation at Volvo Cars’ facilities in Torslanda, Sweden and Daqing, China.

For further information www.abb.com/automotive

Metalex attracts over 98,000 visitors

The organiser of Metalex 2023, which took place at BITEC in Bangkok at the end of November, reports that the show attracted 98,686 visitors across the four-day event. It was the year’s largest gathering of the metalworking community in the ASEAN region, with crowds attracted to an exhibition comprising over 2500 brands and playing host to seven international pavilions. The event also hosted 119 speakers from various associations who imparted their expertise at 41 seminars.

Exhibitors, seminar participants and visitors all played an important part in solidifying the ASEAN region’s metalworking community, which is ready to innovate a new future for business. The organiser of Metalex now looks forward to welcoming everyone again at Metalex 2024, which take place at the same venue on 20-23 November.

For further information www.metalex.co.th

BLM Lasertube LT12: Cut for the future

BLM Group’s new Lasertube LT12 is a fibre laser cutting system for tubes and metal profiles that is capable of cutting tubes from 25 to 305 mm in diameter, representing an offer which was previously missing from the company’s machine portfolio.

It is possible to equip the LT12 with laser resonators of different power, with the machine capable of processing tubes up to 62 kg/m. The structure comprises of a mandrel at the tail and a steady rest that supports the tube in cut. Among the innovations here is‘interpenetration’, where the mandrel enters the steady rest to cut the end of the bar and thereby achieve minimal waste.

As with all BLM’s Lasertube machines, the tube is supported throughout the processing line, providing precise and fast laser cutting on both small diameter tubes and long, heavy tubes, maintaining this speed and precision over the entire range of diameters.The flexible system caters to multiple sectors, but is of particular interest to industries where it is common to find open and closed profiles up to 305 mm in diameter.

The new Lasertube system is modular in both loading and unloading lengths. In fact, two sizes for loading (8.5 and 12.5 m) and several sizes for unloading are available. The possibility of loading bar lengths up to 12.5 m was made to elevate processing through nesting, which optimally arranges each cut on the bar, so as to make the most of the material while minimising unused bar sections.

For further information www.blmgroup.com

New waterjet to Sweden’s largest growth region

In 2022, the Swedish government estimated there was a total of 40,000 new jobs in the Norrbotten and Västerbotten region, a northern territory of Sweden. Norrsken Metall has been a well-known contract manufacturer in the region for many years. The company has experience of waterjet cutting since 2000 butits existing machine was worn out with recurring operational problems, so it was time to switch to a new and more reliable solution. Patrik Flodin and Niklas Fällman, owners of Norrsken Metall, got in touch with Christian Svensson, regional sales manager at Water Jet Sweden, a man with more than 25 years of experience in waterjet cutting machines.

“Together with the customer, we developed a machine solution that provides both increased capacity and better reliability,” says Svensson.

The Water Jet Sweden Grand model is a robust and powerful system for machining all types of materials, as well as for handling large or odd dimensions. Thanks to Water Jet Sweden’s patent, the machine offers the same high precision regardless of its size. The 3.2 x 7.7 m working area is divided into two working zones, allowing loading and unloading while the machine is running.

“There are many improvements,”reveals Svensson. “For instance, the systems for abrasive supply and sludge handling are extra powerful to handle cutting without interruption, and the machine is equipped with a more powerful pump for faster cutting.”

Thanks to its new investment, Norrsken Metall has both capacity and reliability to meet growing demand for waterjet cutting in the region. In fact, the company is already seeing growth, receiving several assignments from the new battery factory undergoing construction in the neighbourhood.

For further information www.waterjetsweden.com

SpiTrex uses Flexxbotics for robot-driven marking

Flexxbotics reports that SpiTrex Orthopedics (SpiTrex), a specialist in global medical device contract manufacturing, has selected the Flexxbotics solution for robot-driven manufacturing with autonomous process control in its Foba laser marking workcells.

The Flexxbotics solution enables robots to communicate directly with the Foba laser marking system and change jobs in real-time and within sequence, reducing changeover time to 10 minutes, twice a week. The robots also connect with the vision system, verifying the laser marking on each part to sortautonomously based on the results, thus ensuring closed-loop quality for higher yields.

“Flexxbotics is the only robot machine-tending software solution we found capable of delivering the precision, cycle time and closed-loop compliance required,” says Brett Gopal, senior vice president of operations at SpiTrex Orthopedics. “We’re impressed with Flexxbotics’ autonomous process control using robots, and the ability to close-the-loop by alerting upstream and downstream workcells of quality problems based on automated inspection results, which is quite unique.”

Software by Flexxbotics directs the robots to use the Cognex camera images to determine the pass/fail status of each part, sending alerts with the images to pre- and post-process workcells upon detecting non-conformance issues that need correcting.

Flexxbotics changes jobs in real-time and within sequence, enabling job change-over at SpiTrex in less than 10 minutes, as opposed to requiring an hour or more of an engineer’s time to set-up the workcell for a new job.

“The autonomous changeover process, coupled with the closed feedback loop functionality, enables us to produce extremely high tolerance parts through continuous flow which reduces the overall lead time by over 20%,” says Gopal.

For further information www.flexxbotics.com