INTERNATIONAL NEWS

Smaller F-series HMC released by Heller

Following the launch by Heller of the F 6000 travelling-column five-axis horizontal machining
centre (HMC) at the EMO trade show in Hanover last September, the German manufacturer
is introducing another new model. The F 5000, with its smaller working volume of 800 x 850
x 1100 mm, has 1000 x 1000 x 1400 mm axis travels and comes with many different types of
in-house developed, integrated motor spindles.
A speed cutting unit in combination with the HSK-A 100 tool shank (HSK-A 63 optional)

reaches speeds of 15,000 rpm. As an alternative, a dynamic cutting unit is suitable for
universal use at up to 400 Nm and 12,000 rpm. For heavy-duty machining, a power cutting
unit with a gear spindle and 1146 Nm of torque output is available.
The redesigned spindle head is of compact design and high rigidity thanks to the robust 45°,
backlash-free kinematics and short distance between the bearing and tool shank. Swivel
range is 350° for flexible five-sided machining. Customers can specify either a chain-type
magazine for up to 150 cutters or a rack-type magazine with 425 positions for HSK-A 100
tools (489 for HSK-A 63).
Featuring a cast-iron structure, modular design and narrow width at 3.7 m, the machining
centre is configurable to various small-to-medium batch production applications, ranging
from general mechanical engineering through powertrain component machining to
aerospace. The production platform is just as efficient for the manufacture of single parts as
it is for series runs, reports Heller.
As with the F 6000, the F 5000’s capabilities are expandable to include turning at up to 700
rpm, interpolation turning, gear cutting, grinding, power skiving and even friction stir
welding.
For further information www.heller.biz

Big Investment Proves Ideal for KeraJet

KeraJet, an international digital printing machinery manufacturer has recently invested in a
new large-capacity gantry-type mill from Zayer. The machine, an Altea 8000, with its large X-
, Y- and Z-axis travels of 8000mm x 4350 x 1500 mm and 8000 x 3000 mm fixed table, is
producing machine frames, engine bridges and other performance-critical parts that go into
its digital printing machines. Zayer machines are available in the UK exclusively from Mills
CNC.
Says Jose Luis Granell, head of the machining workshop at KeraJet: “Our digital printing
machines are accurate, but such precision is only possible as long as the components that go
into them are machined to tight tolerances and exacting surface finishes. It’s worth bearing
in mind that when it comes to our print-head technology, our machines are working day-in,
day-out for customers achieving accuracies in the micrometre and even nanometre range.”
The Altea 8000 works an eight-hour shift but, if there is call for repeat components and the
process is secure and repeatable, it runs unattended through the night to improve KeraJet’s
productivity significantly. Flexibility is another major benefit of the Zayer machine.
“We can use the machine in pendulum mode machining workpieces up to 4000 mm in
length in both work zones, as well as machining longer parts using the full stroke of the
machine,” explains Granell. “In addition, the Altea 8000 features 30° and 45° heads. When
machining aluminium, for example, we use the 30° head with electro-spindle at 18,000 rpm.
We use the 45° head when machining steel and select the electro-spindle if and when
superior surface finishes are necessary.”
The Altea 8000 also has several onboard software apps that help improve the machine’s
performance and process reliability.
For further information www.millscnc.co.uk

EcoVadis Silver rating for Ceratizit

EcoVadis, which describes itself as the world’s largest and most reliable provider of corporate sustainability ratings, has certified tooling specialist Ceratizit with a ‘Silver’ sustainability rating for its commitment to environmental, social and ethical causes. Ceratizit is pursuing ambitious goals with its sustainability strategy, already realising the first milestones. Moving forward, one of the company’s main targets is to be CO2-neutral by 2025 via a 35% reduction in emissions. By 2040, Ceratizit will look to achieve its strictest goal for cutting greenhouse gases: reducing emissions by 90% to net zero.

More information www.ceratizit.com

Zeiss partners with Artec 3D

Zeiss is co-operating with Artec 3D, a Luxemburg-based technology company that develops, manufactures and distributes handheld and portable 3D scanners. Under the agreement, Artec 3D will offer inspection software from Zeiss as an extension to its range of 3D scanning hardware. This combination allows a wider user group to benefit from a 3D solution for metrology applications.

Zeiss software permits users to analyse 3D measuring data generated from 3D scanners and create reports. For Zeiss, the goal of this partnership is to improve further the market position of the company’s metrology software. Dr Marc Wawerla, head of Zeiss industrial quality solutions, says: “We are excited to partner with Artec 3D and enable customers from all industries to benefit from our expertise in metrology software solutions.”
More information www.zeiss.co.uk/metrology

Innovative front axle machining made easy

Bharat Forge Kilsta is one of the world’s largest forging companies, specialising in heavy crankshafts, front axle beams, steering arms and other chassis components. The company is based in Karlskoga, a Swedish city renowned for its centuries-old forging tradition. Here, Bharat Forge Kilsta mainly produces front axles for trucks and buses. It first forges beams from steel and machines them to make full front axles. To do this, the company previously used CNC machines of the older Unisign Univers model. However, the company invested in a trio of Unitwin6000 machines in 2022/2023.

Prior to expanding with the new models, Bharat Forge Kilsta needed to outsource part of its manufacturing process. “We didn’t have the capacity to machine all the front axles that our customers requested,” explains production development engineer Thomas Forsling. “To be less reliant on subcontractors we wanted to do more of our machining in-house. That’s why we started to explore options for extra machines.”

According to Forsling, the Unitwin6000 provides even greater speed, reliability and precision, although two of the older machines are also still in use. The Unitwin6000 enables Bharat Forge Kilsta to manufacture almost all of its front axles in-house. Another major benefit is speed.

“The old machines have one spindle that does the machining, which means we can do one side of the beam at a time,” explains Forsling. “In contrast, the Unitwin6000 machines both sides simultaneously. The handling is also quicker, because we don’t have to change the beams manually in the machine. As a result, our production speed is now a little over double what it was previously.”

For further information www.unisign.com