Tungaloy has introduced its TungRec DX110 series of PCD insert grades for high performance when machining aluminium alloy components. The Tungaloy TungRec milling range has been an established performer with its innovative tool bodies and insert geometries, but now this line is set to take aluminium machining to a new level with the new DX110 PCD insert grade.

Developed for the finish-machining of ISO N materials, the DX110 grade incorporates an ultrafine micro-grain structure that the company says provides outstanding surface finishes and component quality while also demonstrating exceptional cutting edge integrity. This ability to maintain edge sharpness over a prolonged period ensures that end users benefit from long tool life and extended periods of unmanned running, with the economic benefit of reduced insert consumption.

DX110 is first PCD solution incorporated into the TungRec line, offering existing TungRec users the facility to enhance aluminium machining capabilities with existing tool bodies. At present, the PCD inserts are available for TungRec 11 size tool holders, offering the facility for improving small diameter milling tools where vibration and excessive tool overhang are commonplace. Furthermore, the insert geometry and composition reduce cutting forces to generate a smooth cutting action that rapidly removes chips from the work area, while further reducing vibration and improving surface finishes.

Suitable for the machining of aluminium components in the aerospace, automotive and general subcontract sectors, the DX110 insert grade and TungRec tool holders for insert size 11 provide manufacturers with an indexable cutting tool solution from as small as 12 mm diameter. With tool diameter bodies extending up to 100 mm diameter, this new arrival to the TungRec range complements the existing TungSpeed-Mill PCD series, where the smallest diameter tool body is 50 mm.
For further information www.tungaloy.com

Floyd Automatic Tooling has introduced the new Switch-Line series of interchangeable turning tools from Applitec. Developed to deliver fast, easy tool changeovers with precision, repeatability and consistency, the Switch-Line series is for use with standard tool platens on turning centres.

Applitec has created the new line in response to customers that require quick and easy insert and tool changeovers with accuracy and reliability, which derives from a new ‘face and taper’ location system that not only improves positioning and accuracy, but also stability and cutting performance. Furthermore, the design characteristics see the Switch-Line provide ease of use and affordability, reports Floyd Automatic.

The interchangeable heads are available for all Applitec insert lines, including the Top-Line, Turn-Line and ISO-Line. With the Top-Line catering for parting, grooving and intricate form machining applications, and the Turn-Line and ISO-Line meeting the diverse turning requirements of any machine shop, Floyd Automatic says that the new Switch-Line is now the product of choice for manufacturers looking to improve productivity and performance with the added benefit of reducing machine downtime and tool changeovers. With a comprehensive range of insert dimensions, geometries and coatings to suit all material and application types, the new Switch-Line will benefit any users of sliding-head turning centres.

To improve handling and tool changeovers, Applitec has developed the system with a single-screw release system that demonstrates ease of changeover. The programme also incorporates a range of cylindrical tool holders with interchangeable ER collet holders and HSK designations for quick tool changes, further expanding the flexibility of the series. In addition, the Switch-Line series allows for through-tool coolant and high-pressure coolant facility via the Applitec Jet-line or HEB Mini Plug system.
For further information www.floydautomatic.co.uk