Partnership drives industrialisation of laser texturing

The laser processing group at the Manufacturing Technology Centre (MTC) has joined forces with 13 research organisations and leading companies across Europe to design and deliver the next generation of laser texturing systems.The SYNTECS project is driven by sustainability and digitalisation principles to ensure maximum efficiency and productivity, and aims to increase the uptake and industrialisation of the technology among European manufacturers.

Component surface treatments offer a valuable way of improving the end results in areas such as roughness, scratch resistance and microbial resistance. Although used in manufacturing for decades, increased industrial demands for more complex, customised and better performing components have resulted in a growing need for multi-functional surfaces.

Laser surface texturing techniques provide an alternative way of achieving functional surfaces, but the full potential of the technology is limited due to the scanning technology and the digital architecture used.

MTC laser processing technology manager Tian Long See says the SYNTECS project will address these challenges by developing a versatile, low-cost laser texturing approach to generate surfaces with multi-functional performance responses, combining the two most promising scanning techniques – direct laser writing (DLW) and direct laser interference patterning (DLIP) into a single module.

“The hardware development will be supported by a sophisticated digital design module that will accelerate the design and optimisation of functional surfaces by considering the sustainability aspect of the component during the design stage,” he explains.“This will enable greener manufacturing fit for the future.”

Supported by funding through the EU’s Horizon Europe Framework Programme for research and innovation, the project consortium will develop a fully integrated versatile laser texturing system that reduces design and production time with a ‘right first time’ approach.
For further information www.the-mtc.org

Ficep brings high-power laser cutter to UK

A supplier of structural steel and plate processing equipment, Ficep UK, is introducing Cutlite Penta’s state-of-the-art Plus laser system for metal cutting with resonators up to 30kW.Offering a working area of up to 15 x 3m and capability for processing stainless steel and mild steel up to 50mm, the Plus is a powerful option for applications involving heavy engineering.

According to Ficep, linear motor drive technology provides highly responsive dynamics, enabling high productivity even on extremely complex geometries, while the machine’s low energy consumption makes it an effective solution in productive and environmental terms.

The smooth dynamics of the cutter head delivers cuts with low pressure, resulting in a considerable saving in manufacturing costs. Furthermore, the Evo 3 cutting head is equipped with a contact-free capacitive sensor and its optional bevel head can rotate up to 45°in both cutting directions.

Says Chris Berriman, Ficep UK sales director: “Cutlite Penta’s Plus and heavy-duty range of laser systems complements our portfolio of cutting systems and allows us to meet the needs of metal processors who require a system that can cut thick capacity steel at a greater speed with high levels of accuracy.”

He continues: “One of the laser’s many strengths is its unique ability to focus power into a very small area, which makes it the ultimate technology in metal cutting accuracy and quality. The Plus is the go-to laser cutting option when heavy engineering requires a quality finish and when fast processing speed is vital.”
For further information www.ficep.co.uk

New tube laser eliminates outsourcing at Lasercell

The arrival of a new Trumpf TruLaser Tube 3000 Fiber at Salisbury-based lasercell has allowed the company to eliminate the cost of previously outsourcing its tube laser cutting requirements. Alongside the associated reduction in lead time, Lasercell’s new in-house capability also means the company can now design many parts more efficiently.

It was impressive growth over the past decade prompted Lasercell to investigate the potential for an in-house tube laser facility. The company looked at a few major manufacturers of tube laser machines before drawing up a shortlist of two.

After a comprehensive assessment, the company opted for the Trumpf TruLaser Tube 3000 Fiber, a machine that can accommodate tube diameters up to 152mm and process mild steel up to 8mm thick, stainless steel and aluminium up to 6mm, and copper and brass up to 4mm. The 3kW machine acquired by Lasercell, which is the first of its type in the UK, includes a 3D cutting head and LoadMaster Tube automation with bundle space for up to 4 tonnes of unprocessed material.

“Perhaps the most influential reason behind our choice was Trumpf’s Programming Tube 3D software, which was superior to that of the other potential supplier,” says one of three company directors Kieran Bernstein.“With Programming Tube, we quickly and intuitively create NC programs. The software offers flexible data import procedures and efficient design, with step-by-step support.”

He continues: “Although we’ve been really busy, the machine is so quick that keeping it fed can sometimes be a challenge. As well as eliminating the need to outsource our tube laser work, reducing lead times and designing parts more efficiently, the new machine gives us a unique selling point when promoting our services.”
For further information www.trumpf.com

TLM expandsrangewith green laser markers

The latest addition to TLM’s range, from partner Foba Laser, is a range of green lasers, the main benefits of which include a significant increase in marking speed and marking quality on materials that previously did not present the optimum marking clarity or contrast when using UV or fibre lasers.

Materials now suitable for processing using this technology include special plastics such as UHMWPE, HDPE and PMMA, for which additives may no longer be necessary when using a green laser. Other materials where marking quality will see a significant increase include white and transparent plastics in medical technology applications, combined material parts in the automotive sector, and highly reflective metals, glass or other shiny substrates.

Foba’s V.0071-gr and FOBA V.0141-gr green laser marking systems, at 532 nm wavelength, close the gap between UV and fibre laser markers, at 355 nm and 1064 nm, respectively. The combination of relatively high laser power and a vanadate source extends the areas of application while enabling higher speeds.

Either 7 or 14 W laser power options are available for the new marking laser. With a broad range of interfaces available and five possible marking field sizes, the new lasers offer a flexible solution to a wide range of applications. A further benefit is the fact that the lifetime of Foba’s green laser vanadate laser source is twice that of a UV laser source, which significantly reduces operational and ownership costs.

The new green laser marking systems can also take advantage of Foba’s laser marking workflow with camera and mark alignment software.
For further information www.tlm-laser.com

Wippro invests in Salvagnini production line

With the investment in a new Salvagnini S4 + P4 production line, Wippro GmbH, a specialist in attic ladders and door systems, is paving the way for future success. Equipped with an upstream single-sheet store-tower and a stacking robot, the system punches, bends and optimally sorts metal sheet for subsequent processes in a fully automatic manner. This new flexible processing solution makes economic batch size 1 production a reality.

“We’ve been working with a punching-bending combination S4 + P4 from Salvagnini since 1998, providing excellent service,” explains managing partner Robert Wipplinger. “The extremely flexible and fully-automated production concept was the reason we decided again in favour of Salvagnini’s S4+P4 production line.Furthermore, the co-operation with Salvagnini has always worked smoothly.”

Based on Salvagnini‘s MD sheet metal storetower, the S4 punching machine is fed automatically with single sheets from the rows of trays. Thanks to fully automated multi-press punching up to the finished part head in combination with the angle shears, the machine punches parts individually. Subsequently, the MCU device brings parts into the correct position for the P4 panel bender.

Wipplinger is extremely excited about the high degree of flexibility provided on the Salvagnini line: “We have no longer to think about which parts will be scheduled subsequently in the line,” he says.“Depending on the order, the system retrieves the corresponding material with the respective sheet thickness out of the storage tower and manufactures the part without any manual set up in a completely automatic manner and sorts them onto pallets. I call this the perfection of batch size 1 production.”
For further information www.salvagninigroup.com