At EuroBlech 2024 in Hanover last month, Trumpf presented a completely new solution for the automated sorting of 2D laser-cut parts. With the SortMaster Station and SortMaster Vision, customers can sort parts reliably without any programming effort.

The key to this capability is that the SortMaster Station removes parts from the sheet metal in the first step, regardless of their geometry. The machine operator then sorts the separated parts manually or has them removed and palletised fully automatically by the SortMaster Vision. Meanwhile, the laser cutting machine is already processing the next sheet.

“The automated sorting of parts is one of the biggest challenges in the sheet metal world,” states Trumpf’s CTO for machine tools Thomas Schneider. “Conventional methods are suitable for simple components with medium sheet thickness up to 12 mm. For many companies, their common automation solutions are too inflexible and time-consuming to program, so they sort parts by hand. With the SortMaster Station and SortMaster Vision, Trumpf enables automated sorting of any sheet metal components.”

Trumpf offers its customers the new solution in a 3 m format for laser cutting machines within its 3000 and 5000 series.

The solution uses the Trumpf LiftMaster Compact loading and unloading automation system. It removes the cut sheet from the pallet changer of the machine and transfers it to the SortMaster station. This separates the components from the scrap skeleton in just a few seconds. The separated parts are then conveyed to the sorting area.

“With our solution, we have decoupled the cutting, separating and sorting processes from each other for the first time,” concludes Schneider. More information www.trumpf.com

Yamazaki Mazak has introduced its latest innovation in 2D laser cutters: the OptiPlex Ez series. The new range includes two introductory models, the OptiPlex 3015 Ez and 4220 Ez, designed to offer customers a user-friendly experience, affordability and high performance levels.

Mazak says that its OptiPlex Ez series offers high mechanical rigidity for precision cutting and reliability. Intelligent functions empower users with supportive and preventive measures, minimising set-up times for higher productivity. The OptiPlex Ez is for customers seeking a straightforward entry into laser cutting technology, with simplified functions that combine with an integrated cutting database.

Among the stand-out features is the new auto-focus torch and new fibre resonator that enhance adaptability to various materials during the cutting process. According to Mazak, the torch’s design facilitates quick, straightforward and economical maintenance, as it is possible to replace the protection window and lens swiftly on-site, eliminating the need for specialist equipment. This capability arrives courtesy of a specific cover that prevents any risk of contamination during the replacement process.

The OptiPlex Ez series utilises a fibre laser source that results in low power consumption and streamlined maintenance, while eliminating the requirement for laser gas. With configurations available in 3, 4 and 6 kW power options, OptiPlex Ez machines are suitable for diverse cutting requirements and can integrate into automated systems for higher operational efficiency.

Large front and side sliding doors optimise floor space, ensuring hassle-free material loading and unloading. The tilting and rotating CNC control panel allows operators to work at the front or side of the machine. Equipped with the new Mazatrol SmoothLx CNC control with 21.5-inch display and user-friendly HMI, the OptiPlex Ez series provides intuitive operational functions.

More information www.mazakeu.com

The showstopper on the stand of Kerf Developments at the MACH 2024 exhibition in Birmingham, UK, earlier this year was undoubtedly the new Linc-Cut Fiber 1530A fibre laser cutter. According to Kerf, the machine offers dynamic kinematics, rigidity and precision.

Available as a 3, 6 or 12 kW machine initially with a 3 x 1.5 m or 4 x 2 m bed, the Linc-Cut Fiber 1530A synchronises laser cutting and axis movements to deliver accuracy, repeatability and speed. An auto-focus laser head with automatic gas and cutting height calibration delivers the necessary repeatability, while a compact laser source with fibre core diameter of 75 μm supports high cutting quality.

The new arrival also incorporates a CNC system that integrates with two surveillance cameras to control and monitor all machine operations. With drawing software and automated nesting, the control includes a database of parameters for all material types and thicknesses. The machine offers rapid axis movements of 110 m/min and positional accuracy of 0.03 mm.

Alongside the Linc-Cut Fiber 1530A at MACH was the new Kerf Ultra, a machine that provides both oxy-fuel and plasma cutting in a single machine. For existing customers of Kerf models, the new Ultra represents a technological leap forward that marks the arrival of next-generation profile cutting technology. With improved speed, precision, repeatability and cut quality over previous models, the new Ultra achieves elevated parameters by introducing a brand new motion system and new linear slide technology that sits upon an enhanced machine frame design.

For further information www.kerfdevelopments.com