First open-access rotor spin testing capability

New equipment at the University of Sheffield Advanced Manufacturing Research Centre (AMRC) will put the UK at the forefront of future hybrid and electric propulsion. The AMRC is now home to an open-access rotor spin test capability, the first of its kind in the UK, for high-performance electrical machines and rotating machinery. 

The equipment’s arrival has been made possible by funding from UKRI’s Driving the Electric Revolution (DER) challenge, delivered by Innovate UK and secured by UK-based Driving the Electric Revolution Industrial Centres (DER-IC) manufacturing innovation network, to support the industry in developing the technology needed to reach net zero. 

Some £1.2m of this funding has been allocated to help establish a world-class spin testing capability to support the design, manufacture and validation of electrical machine rotors and other rotating components. The Schenck Centrio 100 test system, installed at the AMRC’s flagship Factory 2050 facility, part of the DER-IC network, will allow component-level testing at speed and elevated temperatures to simulate in-service conditions. 

Together with the other capabilities at the AMRC, it will enable the ability to manufacture, test and iterate design and processes for high-performance electrical machines and rotating machinery. Professor Mike Capaldi, chair of DER-IC says: “Due to the lack of a UK-based open-access facility for high-speed rotor spin testing and certification, UK manufacturers are often compelled to offshore essential testing such as product certification – facing long lead-times and limited availability. This reduces the overall access to testing during process and product development making advanced rotor testing rare despite the benefits and cost savings it could yield. The installation of this equipment is a significant milestone in our mission to grow UK manufacturing in PEMD to power net zero.”

More information www.der-ic.org.uk

Partnership drives industry-relevant learning

The latest revision of the Higher Technical Qualification (HTQ) – HNC in Mechanical Engineering for England has emphasised the need for educational institutions to collaborate with industry specialists. These partnerships ensure that students gain industry-relevant knowledge and practical skills aligned with real-world expectations. When Gateshead College began revising its quality control modules, finding the right partner became a critical step in shaping the future of its engineering curriculum.

Gateshead College faced the challenge of identifying a partner capable of delivering cutting-edge quality control solutions and hands-on training, while enhancing the overall learning experience for students. The ideal partner would not only supply state-of-the-art technology but also support the programme with industry expertise, ease of implementation and cost efficiency.

After evaluating several options, Gateshead College chose Aberlink. This decision was based on Aberlink’s reputation for delivering high-quality, easy-to-use CMMs and its commitment to supporting education. The college invested in two Aberlink systems: a Fulcrum manual CMM, designed for first- and second-year students to develop foundational skills; and an
Extol CNC CMM, allowing students to progress on to more advanced, automated measurement techniques later in their course. This two-tiered approach ensures that students gain a comprehensive understanding of quality control processes, preparing them for careers in engineering and manufacturing.

Aberlink also plays an active role in enhancing the educational experience by hosting tailored training sessions for students, both at Gateshead College’s modern engineering facility and at Aberlink’s office in South Shields. By sharing industry insights and expertise, our CMMs ensure the curriculum remains aligned with current and future engineering trends.

More information www.aberlink.com

New era in performance and flexibility for QC

Zeiss has launched its Spectrum family of CMMs, which the company says is engineered to deliver stability and flexibility at an attractive price-performance ratio. According to Zeiss, Spectrum is set to transform quality control processes across various industries, including automotive and general machinery.

Zeiss Spectrum CMMs combine both tactile and optical scanning capabilities, featuring the Vast XXT TL3 compact design sensor that enhances available measuring volume, as well as the LineScan One laser scanner for high-speed optical measurements. By offering seamless integration of these technologies, Zeiss Spectrum empowers businesses to perform comprehensive inspections with a single machine, improving productivity and precision.

Available in four sizes, Zeiss Spectrum delivers adaptability for measuring a range of parts and geometries. The RDS probe carrier for Spectrum Verity enables flexible angle positioning, with up to 20,736 possible positions, allowing for accurate and versatile measurement configurations. The system’s glass ceramic scales have near-zero thermal expansion, which minimises temperature-based errors and ensures stability over time.

For delicate and flexible parts, Zeiss Spectrum offers the SoftTouch Mode sensor option, incorporating the Vast XXT TL1 sensor. This feature enables precise and rapid results, with the potential to reduce measurement cycle times by up to 40%.

The compact footprint of sensor option also allows for optimised lab space utilisation without compromising measurement volume, making it ideal for workshops of any size. Furthermore, the newly integrated LineScan One allows optical scanning with high speed in a single set-up, enabling users to capture complex geometries and surface details with minimal effort.

“We’re excited to introduce the sensor option to the market,” states Andrzej Grzesiak, head of the multisensory CMMs business unit at Zeiss. “This product provides our customers with the precision and flexibility they need while maintaining a focus on affordability and efficiency.”

More information www.zeiss.com

Turnkey optical inspection cell for tube and wire

Hexagon’s Manufacturing Intelligence division has launched the 2025 TubeInspect system, a non-contact optical quality inspection solution that delivers reliable measurement results in seconds and helps manufacturers streamline tube and wire workflows. Building on mature metrology device and software heritage, the next-generation solution integrates advanced optical measurement with effortless workflow automation, setting a new benchmark for production efficiency and a rapid return on investment (ROI). 

Outdated inspection methods using mechanical gauges and manual corrections not only slow production but also introduce inconsistencies that impact quality and cause waste in key sectors like e-mobility. Hexagon’s 2025 TubeInspect has been engineered to overcome these challenges, providing high-speed optical measurement, seamless process integration with Hexagon’s BendingStudio XT software, automated workflows, and easy and flexible deployment.

The 2025 TubeInspect is engineered to transform how tube and wire quality is managed on the shop floor, unlocking operational efficiencies in multiple industry applications from automotive exhaust and brake line inspection to the quality control of safety-critical aerospace and energy plant components. Manufacturers of electric and hybrid vehicle parts such as motor hairpins and busbars can deploy the turnkey system to ensure high-performance and precise production standards, helping to maintain competitiveness in a rapidly evolving market. 

“With 2025 TubeInspect, we’ve enhanced both the speed and accuracy of tube and wire manufacturing processes in any production environment, and integrated our BendingStudio XT software,” says Dr Christoph Dold, Hexagon’s senior product manager. “It doesn’t matter what bending machine you have – with our solution you can achieve perfect parts in just a few correction loops, delivering quality and productivity. We’re seeing rapid ROI for existing customers, and for those that are still struggling with more manual processes and generic quality inspection technologies, it can be transformational.” 

More information www.bit.ly/4kvpSBj

Carfulan makes impact at Southern Manufacturing

With a stand packed with the latest technology, visitors to Carfulan Group at Southern Manufacturing last month had the opportunity to see first-hand how its range of solutions can enhance efficiency, accuracy and productivity in manufacturing processes. The exhibition provided a platform for live demonstrations of multi-sensor metrology, tool presetting, 3D printing and shop-floor measurement solutions.

Among the highlights was the demonstration of OGP UK‘s CNC 200, a multi-sensor metrology system that can achieve rapid and precise part inspection. SYS Systems presented the latest advancements in Stratasys additive manufacturing, including the F370 CR 3D printer, and demonstrated how 3D printing is transforming production capabilities across various industries.

Meanwhile, Zoller UK‘s smile 420 tool presetter also drew attention, along with the zidCode 4.0 system for fast and reliable tool data transfer. ViciVision UK‘s M306 optical measuring system impressed attendees with its non-contact, high-speed measurement capabilities for turned parts, as well as the touch-screen Metrios shopfloor measurement device. Additionally, Prolink UK showcased its data control software packages, alongside its Discus auto-ballooning software. 

Lewis Hearne, Carfulan Group marketing manager, said: “Southern Manufacturing & Electronics 2025 has been a fantastic opportunity for us to showcase our full suite of advanced manufacturing solutions. We’ve engaged with businesses looking to elevate their production processes and the response has been incredibly positive. Seeing first-hand how our technology can make a tangible difference is what these events are all about.”

As manufacturing continues to evolve, Carfulan Group says it remains at the forefront, delivering solutions that empower businesses to achieve greater precision, efficiency and competitiveness.

More information www.carfulan.com