The latest Vericut version 9.1 CNC machine simulation, verification and optimisation software from CG Tech is said to raise the bar for CNC simulation with several new features that increase efficiency and empower users to do more in less time.

New visibility options, plus enhancements to tool-path optimisation, additive manufacturing, tooling and multi-tool stations, and measuring and inspection/reporting, are just a few of the noteworthy features in this latest release. Hundreds of customer-driven improvements and software requests were also incorporated in the new version.

“Vericut 9.1 continues to enhance the user experience through ongoing advancements in graphics and display controls, streamlined user controls, and more new capabilities and features than ever before,” says product manager, Gene Granata. “Version 9.1 also introduces a ‘Learn’ mode for Force optimisation – a form of artificial intelligence for faster/easier NC program optimisation. Using Learn mode, almost anyone can create highly optimised NC programs from existing programs, without the need to start again.”

New visibility features have been added to the project tree and Vericut’s right-click convenience menus for components and models, enabling users to toggle between visible and invisible states, or to enable/disable 3D objects for the simulation. Users can quickly see unobstructed views of the cutting process and gain better access to the part by removing enclosures, models of sheet metal or shrouding, and other ‘in-the-way’ objects via ‘Invisible’ or ‘disable’ actions.

Features have also been added to ‘Auto-Diff’, giving users a higher degree of control over component visibility, such as when fixture models should appear.

For further information www.cgtech.com

Changes in ambient temperatures within working environments, as well as machining parts over long periods of time, can impact on a milling machine’s geometry.

GF Machining Solutions’ new Automated Machine Calibration (AMC) helps manufacturers recalibrate their milling machines and recover overall precision at the push of a button.

Over time, any assembled mechanical system becomes prone to losing its original calibration and precision due to heat and external factors: milling machines are no exception. Although Mikron machines are all calibrated at the factory after assembly and during commissioning, changes in a customer’s working environment – including ambient temperature variations and heat generated during the machining process – cause deviations from the original calibration. This effect can often result in process consistency and precision being affected, which in turn impacts on part quality.

To simplify machine calibration, GF Machining Solutions has developed an all-in-one, ready-to-use AMC package which allows operators of both three-and five-axis milling machines to easily and quickly perform a recalibration and recover the overall long-term precision required for high-quality parts.

The AMC cycle consists of both the software for the Heidenhain TNC 640 control, as well as the hardware (a dedicated pallet including a calibration ball and aluminium reference block) for pallet calibration. An easy-to-use ergonomic interface requires little training, while the automatic data management reduces human error, minimises downtime between cycles and increases operator availability.

To recover the machine’s geometry, operators simply start the program and are guided by the interface. AMC assesses and adjusts all key components necessary. Within 10 minutes the machine is recalibrated to its original kinematic precision. GF Machining Solutions currently offers AMC as a standard package on its three- and five-axis Mikron MILL S and Mikron MILL X series.

For further information www.gfms.com

DP Technology, maker of the Esprit CAM system, has released Esprit 4.5, a multifunctional update that includes features such as an enhanced user interface, a new turning feature offset, and new support for circle segment tools.

The updated user interface features clearer, more consistent icons, while the ribbon commands have been reorganised for a more intuitive experience. In addition to improving ease of use, these updates give the Esprit interface a more streamlined, higher-end look and feel.

The new turning feature offset lets the user offset individual elements of a turning feature in the axial and radial directions to program median tolerances or leave stock for subsequent processes, all without modifying geometry. Also included is an offset calculator that allows the user to easily program a target diameter or apply standard ISO tolerances.

Esprit’s new support for circle segment tools lets users parametrically define and create milling tools with oval, barrel, tapered or lens profiles, without the need to create custom tool geometry. These tools offer several benefits over conventional milling tools in many five-axis applications, including larger axial depth of cut, superior surface finish, higher stability and reduced tool wear. As well as simplifying circle segment tool creation, parametric tool definition allows Esprit to better optimise tool-path strategies that use such tools.
“Before we release any product update, we take the time to ensure it’s packed with features that make a difference to our customers,” says Tania Campanelli, director of R&D at DP Technology. “Version 4.5 is dedicated to improving the user experience and, as always, ensuring our customers stay as efficient as possible.”

For further information www.espritcam.com

The VDMA and VDW are joining forces to promote the use and dissemination of OPC UA standards throughout the mechanical engineering sector under the ‘umati’ label.

“Cross-industry and cross-technology marketing will take our customers a significant step forward,” says Dr Wilfried Schäfer, executive director of the VDW (German Machine Tool Builders’ Association). “Manufacturing companies have not only machine tools but their own individual mix of equipment, robots and systems. If all these technologies can exist in a common ecosystem that is ideal for producing plug-and-play solutions, it will save end users a lot of time and money.”
Hartmut Rauen, deputy executive director of the VDMA (German Engineering Federation), adds: “Over 30 specialist groupings in more than 17 associations are working on technology-specific interfaces, known as the ‘Companion Specifications’. This high level of collaboration forms the basis of true, open interoperability between machines and software systems, from the shop floor to the cloud. Only the VDMA has the means to unite the necessary integrative forces from the wide range of production domains.”
The mechanical and plant engineering sector adopted OPC UA as the standard for data exchange from an early stage, largely because OPC UA provides a uniform framework for machine and system interoperability. Having adopted a bottom-up approach, it became clear how important it was to have uniform definitions for basic elements for a large part of the diverse range of products in mechanical and plant engineering. The simplest example is machine identification, including features such as manufacturer, serial number,
year of manufacture and machine type.
Here, various VDMA departments – such as Electrical Drive Engineering, Plastics and Rubber Machinery, Machine Vision, Metallurgy, Robotics and Machine Tools – are currently drawing up the ‘Basic Companion Specification OPC UA for Machinery’. The first version is scheduled for publication later this year.
For further information www.vdw.de