BLM electric bender drives efficiency at JML

Some 20 years ago, Alistair Bailey became disillusioned with working long hours for the benefit of someone else’s business, so he made the break and created JML Engineering to specialise in tube bending and tubular fabrications.

The business developed through investment in several pre-owned hydraulic tube-bending machines, with key customers providing steady orders for security (bollards and crash protection) and safety (hand railings and cages) products.
These old hydraulic machines served the business well, but as with all things, age started to tell and support for them from the manufacturers became non-existent. Recognising it was time to invest further in the business to improve productivity, Bailey researched the market and identified that a switch from hydraulically operated benders to all-electric was the way to go, a realisation which saw the arrival of his first BLM all-electric multi-stack tube bender, an Elect 52.
“The arrival of the BLM Elect 52 certainly eased the demands being placed on production due to business growing rapidly, and the machine handled the bending of smaller handrails with ease,” he says.
A key advantage of the BLM all-electric Elect machines is the speed at which they can be set-up and the guarantee that bends will be consistent, without any need for adjustment from the start of a batch to the last tube.
“On our hydraulic machines, on which we were very well versed, it could take 45 minutes to achieve a first off, after which there would be a degree of trial and error before we got the bend just as we wanted it. Now, we can complete the set-up in less than 15 minutes and know that the first tube will be within specification.”
For further information www.blmgroup.com

Manufacturer goes robotic

A specialist in precision machined components has invested in its first ever robot to help it boost capacity and achieve lights-out automation.

Dorset-based Brimor Engineering, which celebrates its 20th anniversary this year, has installed a new Halter LoadAssistant from the Engineering Technology Group (ETG) as part of plans to capitalise on a recent 20% increase in sales. It is an investment decision that is already reaping dividends, with the automated loading of up to 100 workpieces giving the firm the opportunity to free up staff to work on other machines and in different roles.
For further information www.engtechgroup.com

Roadshow and conference

UK-Irish trade relations will be at the fore of this year’s Manufacturing Solutions Ireland event, with the manufacturing supply chain roadshow and conference, hosted by GTMA and Limerick Institute of Technology (LIT), already confirming more than 100 exhibitors and participants from both sides of the Irish Sea.

The event, now in its third year, will take place on 12 June at LIT, Moylish Campus. For the first time ever, Manufacturing Solutions Ireland will include a one-to-one ‘Meet the Manufacturer’ brokerage event.
For further information www.manufacturingsolutions.ie

Asset finance secures MBO at Able Tooling

Redditch-based Able Tooling has been supported by Close Brothers Asset Finance in a management buy-out (MBO) by two existing team members.

The deal has enabled a smooth transition of ownership from retiring founder Nigel Rhodes to Carl Brazil, production director, and Scott Lewthwaite, managing director, both long-term employees. Says Simon Parker, regional manager for Close Brothers Asset Finance – manufacturing division: “The company has been trading for nearly 30 years and is well-run with a range of high-value machine tools. This allowed us to offer a re-finance deal using equity in the machinery to part-fund the acquisition of the business.”
For further information www.closeassetfinance.co.uk

100 years of Ashmores Press Brake Tooling

Ashmores Press Brake Tooling Ltd is celebrating 100 years of serving the metal-forming industry. Formed on 26 April 1919, Ashmores Press Brake Tooling is a small family firm and the longest established manufacturer of press brake tooling in the UK.

The company was set up by Harold Ashmore and his wife Harriet to make bedstead fittings, before the foundry side of the business was developed for engineering castings. The firm was taken over by James Weaver in 1930, which subsequently led to the production of castings for the machine tool industry.
In 1950, Danny Weaver entered the business and became managing director in 1963, a move that led to the establishment of a machine shop to complement the existing foundry business. Through its strong links with the machine tool trade, Ashmores subsequently began to manufacture press brake tools on a subcontract basis for companies such as Bronx Engineering.
In 1983, Danny Weaver’s son Guy entered the business, becoming managing director in 2000. The severe economic downturn in the early 1980s led to much-needed further diversification. As a result, the company started to market press brake tools directly to companies, rather than on a subcontract basis.
A century after its formation and Ashmores is still flourishing, manufacturing tools for a range of industries, including the computer, light fitting, supermarket shelving, shipping container and motorway barrier sectors. In addition, the company has recently supplied a new set of tools to M-Sport, the Ford Rally team, from which it will manufacture many specialist parts. Together with guillotine blades, both new and re-ground, Ashmores believes that it has the ability to serve the metal-forming industry for many more years to come.
For further information www.pressbraketool.co.uk