Hyfore at Made in the Midlands

As a member of Made in the Midlands, work-holding specialist Hyfore regularly attends the annual Expo, with 2019 being no exception. Operating the stand this year were Oli Riley and Rob Wait.

“The Expo gives us the opportunity to meet new people and network with people we already know,” says Wait. “It helps get our name out there a little bit more, and gives us the opportunity for more business.”
Hyfore remains proudly Coventry-based and supplies to a number of industry-leading firms throughout the Midlands.
“It’s a good opportunity for us to hone in on the fact that we’re from Coventry,” says Riley. “Coventry’s quite prestigious when it comes to the automotive industry and a lot of engineering and manufacturing, so it’s quite good to stick with our roots. Especially with the fact that the Expo’s actually in Coventry at that Ricoh arena, it’s perfect.
“I think manufacturing is definitely on the up again,” he continues. “We’re seeing a lot of projects in the Midlands and around the country that are starting to pick up more. Being out on the road and seeing different customers and speaking to them more often we find that actually, they’re benefiting from new projects coming about, and hopefully, it continues.”
Adds Hyfore’s sales manager Graham Cherry: “We’re always expanding and diversifying, constantly looking to grow our client portfolio and further our reach. We’ve got three new sales staff starting within the next 6-12 months, which will help us enhance our work-holding offer. We’re definitely seeing an increase in business and are looking to reinforce our already strong position in the market.”
For further information https://hyfore.com/

Work holding for automation

Maprox AIR chucks and the ER range of pneumatic collet holders for automation are now available in the UK from exclusive agent, Leader Chuck International.

Maprox has a long history of providing fixture solutions for complex components, thin-walled parts, delicate geometries and other challenging products such as gears, shafts and bearings for the automotive, watchmaking and medical industries.
The Maprox AIR is fully automation compatible. A rotary pneumatic feed supports flexible mounting options and adjustable clamping force. With 8 mm of jaw travel, the chuck opens pneumatically against spring force. The spring on the top cover can be pre-tensioned to match application requirements. Repeatable inner or outer clamping can be achieved
with changeover times of less than 1 minute.
Measuring 160 mm diameter and with an ultra-low chuck body height of just 60 mm, the chuck occupies minimal space within any automation or robot-loading system. Maprox AIR has a flexible clamping range with the top jaw or pin jaw to suit the application. Interface compatibility is supported with shanks, intermediate plates or adapters. Further sizes will be available in the near future
“Jaws for this new chuck can be made of steel, coated or plain aluminium, plastic and so on, to match the component being held,” states Leader Chuck International’s managing director Mark Jones.
Designed to keep weight to a minimum, the ER collet holders are manufactured from ALTEF-coated aluminium and weigh less than 1 kg. In application, the user can choose to pneumatically control the ER collet holder laterally or from below. The central rotary feed-through on the bottom supports full rotation of, for example, turntables or indexing units.
For further information www.leaderchuck.com

Technology days at Horn

Last month, German tooling manufacturer Paul Horn GmbH opened its doors in Tübingen to customers and business partners for the seventh time, using the event to help celebrate its 50th year of trading.

In addition to sharing in the celebrations, Horn offered the 4700 visitors eight in-depth lectures with corresponding practical demonstrations.
They included: From powder to finished component; Trends and perspectives in the precision tool industry; Machining of sintered carbide; Gear cutting; Milling at the highest level; and Successful grooving and parting off.
For further information www.phorn.co.uk

Engineering skill and prowess

This year’s Inspiration through Innovation brand identity has been machined from solid on a Hermle C32 five-axis machine by technician apprentice, Emma Roberts.

The part was machined from a solid aluminium billet (200 x 200 x 30 mm) in a total cycle time of two hours. Seco’s Inspiration through Innovation manufacturing best-practice event is taking place at the company’s Innovation Hub facility in Alcester on 9-10 October. As this year’s event is focused exclusively on the aerospace segment, the long-standing brand logo has been slightly modified and redesigned accordingly.
For further information www.secotools.com

Roemheld steps up to automation challenge

Henley-based Rousant Sherwood selected Roemheld UK as the supplier of various hydraulic items to fulfil a project to automate a Topper VMC.

The items included: an MC100Z concentric vice and a block cylinder that acts as a tailstock to secure the component between centres for Op 1; a pair of swing clamps to hold the component for Op 2; rotary unions for both pre-existing, pneumatically-operated indexing heads to feed the hydraulics to the fixtures without tangling the hoses; and a hydraulic power pack.
When production commences, the robot opens the VMC’s doors, picks up a stainless steel billet from a table at the front of the machine, and places it in a horizontal orientation in the hydraulic Roemheld vice, which executes a soft close. The tailstock advances so that its centre pushes the billet to an end stop at the back of the jaw, whereupon full clamping pressure is applied.
Op 1 consists of milling two diametrically opposed flats along the length of the billet, drilling and chamfering three holes through the flats, and drilling and grooving two blind holes on either side. The component is then indexed through 90° for a small pocket to be milled.
Once the doors have been opened, the robot picks up the part-machined component and transfers it to the Op 2 fixture, where the workpiece is secured by Roemheld swing clamps. A fresh billet is loaded into the vice so that its Op 1 cycle can be completed with Op 2 on the previous part while the doors are closed.
Op 2 comprises drilling and tapping a blind hole in one end face of the billet and drilling two holes at an angle through the small pocket on the side so that they intersect internally. The entire cycle takes just over one hour to complete.
For further information www.roemheld.co.uk