Replace machined forgings

First-time Subcon exhibitor, West Midlands based MJ Sections (Stand D61), is unveiling new technology to replace expensive machined forgings with multi-joined rolled/formed rings produced from sheet metal. OEM designers, in collaboration with MJ Sections, now have the option of immersing themselves in some blue sky thinking. By working together, the company will offer its expertise to ensure that the resulting designs are process-capable in terms of consistently achieving manufacturing tolerances, shorter lead times and considerably reduced cost.

For further information
www.mjsections.co.uk

Historic fabrication: restoring classic Continentals

A broke kid with ambition and desire to build customs. That is how Jeff Davy, owner of Devious Customs, says he found his passion in fabricating and restoring custom cars.

“I stayed out of trouble by modifying stuff on my car or my truck. And I didn’t have the money to pay someone to do it, so I had to figure it out for myself,” he says.

Davy’s Riverside, California shop started primarily by focusing on trucks. Over time, though, he leaned into Lincolns and Cadillacs seeing a need in the customs market.

The shop jumped into the parts-making business to “eliminate some of the headaches” that came from factory issues back in the day. While fabricating new parts, Davy remains focused on maintaining the vintage look of classic Lincoln models, most notably Continentals. Along with learning on the fly, Davy says his relationship with Baileigh Industrial has helped him hone his metalcraft.

“I really learned the hard way. However, I took a Baileigh metal-shaping class, which inspired me to buy some more Baileigh equipment because it works so well.”

Davy’s Baileigh line-up includes machines like the BP-3305CNC CNC press brake and the RDB-250 tube bender.

“Man, I love my Baileigh equipment, every single piece,” says Davy. “I’ve never had anything bad, or break, or anything go wrong.”
Beyond building epic cars, Davy has his sights set on a more personal legacy.

“My legacy, I think, will be passing this establishment and skills on to my kids, and hopefully their kids. I’m pretty fortunate in that I work with my Dad and my oldest son, so there’s three generations here right now. Hopefully it just keeps on rolling and never dies.”

For further information
www.baileigh.com

Press brakes on display

At Blechexpo 2021 in Stuttgart (26-29 October), SafanDarley will present a variety of systems for sheet metal processing. For instance, the E-Brake 35T Mini Cell is a fully automated system characterised by its compactness for producing small, complex products. The 100% electric Mini Cell has a modular construction, so customers choose only the options needed. For instance, with the optional automatic tool and gripper change system it is possible to change quickly between different products. Furthermore, the Mini Cell can be equipped with a pallet dispenser to automatically load new pallets and remove finished products. Programs for the E-Brake Mini Cell can be prepared offline with Robobend simulation software.

SafanDarley will also show the H-Brake Hybrid 110T-1600. This powerhouse has a very high tonnage density on a short working length, making it suitable for bending shorter complex parts in thicker materials. The machine can be equipped with SafanDarley’s ‘Ergonomic’ package, which is advantageous when processing large quantities.

One of the highlights of the show will be SafanDarley’s AutoPOL offline bending simulation software, a modern 3D system for programming press brakes offline and unfolding 3D CAD files. With optional ‘Batch & Remote’ functionality it is possible to automatically program multiple single 3D files, reducing programming costs. The latest development makes it possible to load 3D composite drawings, where AutoPOL will identify and program the sheet metal parts for production.

A second new feature is offline programming of the E-Bend L angle measurement system in AutoPOL. In addition to saving time, accurate angles are guaranteed by offline analysis of the angle measurement settings.

For further information
www.safandarley.com

3D printing developments

Since exhibiting at the last Subcon event in 2019, there have been some major developments at 3DPRINTUK (Stand D78) which have reinforced the company’s credentials when it comes to the industrial use of 3D printing for prototyping and production applications. First, 3DPRINTUK has moved to a new 10,000 sq ft purpose-designed facility in London that can accommodate the company’s growing fleet of 3D printers and post-processing technologies. Furthermore – having been synonymous with the use of the SLS 3D printing process – 3DPRINTUK also now provides Multi-Jet Fusion (MJF).

For further information www.3dprint-uk.co.uk

Subcon conference details finalised

Subcon has announced its final conference programme for this year’s event. With the addition of Andrew Peters from Siemens and Andrew Jones from HP 3D Printing (who will be discussing the value proposition of digital manufacturing and 3D printing benefits across the product lifecycle, respectively) the Subcon conference programme is now finalised. The three-day conference also includes panel discussions and keynote addresses from Make UK CEO Stephen Phipson, Made in Britain CEO John Pearce, Manufacturing Excellence MD Paul Bell, NMITE associate professor Nadia Kourra and many more.

For further information
www.subconshow.co.uk/sessions-2021